Automated BLDC Washing Motor Stator Production Line: High-Speed, Stable Equipment from China Suppliers & Factory
Features
- ✓ Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.
- ✓ Equipment process: loading – paper insertion – terminal board pressing – wire winding – terminal insertion – performance testing.
- ✓ Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- ✓ Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
The core production process does not require human intervention. Only a small number of personnel are needed to complete daily inspections, material replenishment and basic operation and maintenance work, significantly reducing the personnel configuration of the production line. It not only effectively reduces labor costs and management costs, but also avoids human errors caused by manual operations, ensuring the stability of the production process and the consistency of product quality.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. At the same time, by integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.
Key Specifications
| Applicable Product Model | Brushless inner-wound stator |
| CT | 12S/PCS |
| Equipment Numbers | 9 sets |
| Personnel Allocation | 2 persons |
| Floor Space | 25m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
FAQs
Q1: What is the core efficiency of this production line?
A: The line achieves a fast cycle time of 12 seconds per stator, efficiently completing processes from loading to performance testing.
Q2: What is the level of manpower and automation required?
A: The system features a high degree of automation, requiring minimal human intervention. Only 2 personnel are needed primarily for supervision, material handling, and maintenance.
Q3: How does the line ensure product quality?
A: Quality is guaranteed through a multi-node, high-precision online detection system that monitors key parameters in real-time, and by precisely controlled, stable equipment, resulting in a final product qualification rate of 99.7%.
Q4: How flexible is the production line for different product models?
A: Designed with a highly modular structure, the line allows for quick model changes by swapping specific functional modules, minimizing downtime and supporting flexible production for various models.
Q5: How much factory space is required for installation?
A: The equipment has a compact and rational design, with a small footprint of 25m × 2.5m, making it suitable for high-density workshop layouts.
Q6: What ensures the long-term reliability and stability of the equipment?
A: The core components are manufactured from high-specification, high-quality accessories and have undergone multiple rounds of strict durability tests and performance adjustments. The equipment features low vibration, stable precision, and a low failure rate, enabling continuous and uninterrupted operation with precisely controllable production parameters.