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Automated DC Motor Production Assembly Line by China Suppliers | High-Speed Factory Solution
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Automated DC Motor Production Assembly Line by China Suppliers | High-Speed Factory Solution

This advanced DC motor production assembly line in China features high automation levels, encompassing an automatic rotor section production line, a carbon brush assembly line, and a final assembly line for motor production. As a leading factory among suppliers, our equipment operates at impressive speeds and utilizes efficient material handling methods, including manipulators and circulating blocks. With a robust structure and optimal production utilization rates, our assembly line directly manufactures high-quality finished motors, meeting the demands of various industries

    Features
    • Personnel Allocation: 0 person, CT: 6s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages
    • High Degree of Automation

      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • Compact and Reasonable Structure, Small Floor Area

      Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    • High Stability for Large-Scale Production

      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, ensuring efficient and stable output of the production line.

    • High Modularization & Fast Model Change Speed

      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime and meets the rapid production change requirements of multiple varieties and small batches.

    • Low NG Rate 99.7% Qualification Rate

      The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source, achieving precise control over the defect rate of the entire production line.

    Key Specifications
    Applicable Product Model DC Motor
    CT 6S/PCS
    Equipment Numbers 20 Sets
    Personnel Allocation 0 Person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.7%
    Company Profile

    Shenzhen Gimech Intelligent Equipment Co., Ltd. is a leading provider and service provider of micro-motor production automation solutions in China. The company was established in 2003 (its predecessor was Xin Minjiang Company founded in 1999). It now has fixed assets of nearly 100 million yuan, over 1,000 employees, among whom 25% are R&D personnel. It has a modern factory covering an area of over 40,000 square meters and more than 400 sets of various large-scale production equipment.

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    Frequently Asked Questions
    What is the cycle time (CT) of the DC motor production assembly line?
    The DC motor production assembly line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-volume, continuous production with zero personnel allocation on the line.
    How many equipment sets are included in the production line, and what is the floor space required?
    The production line consists of 20 sets of equipment. The total floor space required is 25.1m × 4.4m, making it suitable for high-density production workshop layouts while minimizing factory space usage.
    What is the qualification rate and equipment utilization rate of this production line?
    The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, supported by a multi-node high-precision online detection system that monitors quality throughout the entire production process.
    Does the production line support flexible production for multiple product varieties?
    Yes. The equipment adopts a highly modular design, allowing quick disassembly, assembly, and debugging of corresponding functional modules without large-scale renovations. This significantly reduces model change downtime and supports rapid production changeover for multiple varieties and small batches.
    What sub-lines are included in the DC motor production assembly line?
    The complete production line includes four main sub-lines: the rotor automatic production line, the magnetic base assembly line, the carbon brush assembly line, and the motor production final assembly line, covering the full manufacturing process of DC motors.
    How experienced is Gimech in motor automation solutions, and what is the company's scale?
    Shenzhen Gimech Intelligent Equipment Co., Ltd. was established in 2003 (with roots dating back to 1999). The company has fixed assets of nearly 100 million yuan, over 1,000 employees (25% R&D personnel), a factory of over 40,000 square meters, and more than 400 sets of large-scale production equipment, making it a leading provider of micro-motor production automation solutions in China.