Automated EPS Motor Production Assembly Line | China Suppliers & Factory with High Stability and Compact Design
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Personnel Allocation: 1 person, CT: 20s/pcs, finished motor.
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Equipment process: Rotor production line, segment stator production line, motor assembly line.
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation for a long time with precisely controllable and consistent production parameters.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances flexible production capacity.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source, achieving precise control over the defect rate and ensuring a 99.7% qualification rate.
| Applicable Product Model | EPS |
| CT | 10S/PCS |
| Equipment Numbers | 26 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 55m × 7.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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A: This production line is specifically designed for manufacturing brushless motors for automotive electric power steering systems (EPS).
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A: The core advantage lies in its high level of automation. The core processes do not require human intervention and can achieve large-scale continuous production with high stability and a high qualification rate of 99.7%.
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A: The entire line is equipped with a multi-node high-precision online detection system, which can monitor key parameters in real time, issue early warnings and make corrections from the source, effectively controlling defective products.
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A: Yes, it is. The equipment adopts a highly modular design, enabling quick model changes to meet the flexible production demands of multiple varieties and small batches.
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A: The production line occupies a compact area (approximately 55m × 7.5m) and requires very few personnel. Only one person is needed to operate it.
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A: The cycle time is 10 seconds per piece (10S/PCS), with the full production line consisting of 26 sets of equipment operating at an 85% utilization rate to ensure efficient and stable output.
The company has been concentrating its efforts on the research and development of series-excited motor production equipment. After years of continuous optimization and expansion, it currently holds over 500 patent technologies and has formed 40 mature models in 6 series, including winding, welding, paper and piece insertion, press-fitting, detection and shaping, as well as 67 mature models with stator and rotor, automatic and semi-automatic matching functions. Gradually, a series of production lines have been formed, including series-excited motor production lines (rotor production lines, stator production lines, motor assembly production lines), brushless motor production lines (brushless stator production lines (inner winding, outer winding, segment, linear, etc.), brushless rotor production lines, brushless motor assembly production lines).