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Automated Straight Bar Stator Production Line from China Suppliers and Factory with High Efficiency and Stability
✦ Features
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
✦ Equipment Advantages
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High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact & Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability for Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
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High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations. This significantly reduces downtime for product model changes and enhances flexible production capacity.
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Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which monitors and accurately identifies key process parameters and product quality in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source.
✦ Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
✦ Other Products
✦ Send Inquiry
✦ Frequently Asked Questions
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What type of motor is this production line designed for?
This production line is specifically designed for DC motors. It covers the full production process from stator core loading to finished motor output, achieving a cycle time of 6S/PCS with 20 sets of equipment.
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How many operators are required to run this production line?
The production line is designed for unmanned operation with 0 personnel required during normal production. The highly automated system handles all core processes automatically, minimizing human intervention and reducing labor costs significantly.
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What is the qualification rate and utilization rate of the equipment?
The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, thanks to the multi-node high-precision online detection system that monitors quality throughout the entire production process in real time.
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What is the floor space required for this production line?
The complete production line requires a floor space of 25.1m × 4.4m. Despite integrating 20 sets of equipment covering the full production process, the compact and reasonable structural design minimizes the footprint, making it suitable for various production workshop layouts.
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Can the production line handle multiple product models or quick model changes?
Yes. The equipment adopts a highly modular design, allowing quick disassembly, assembly, and debugging of corresponding functional modules without large-scale machine renovations. This significantly reduces downtime during product model changes and supports flexible production for multiple varieties and small batches.
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What quality inspection systems are integrated into the production line?
The production line integrates multiple quality inspection systems including CCD detection for inner hole correction and shaping, a multi-node high-precision online detection system for monitoring key process parameters, automatic performance detection for OK/NG judgment, and automatic laser marking. Once any abnormality is detected, the system automatically issues a warning and triggers a correction mechanism.