China ABS Motor Rotor Production Line - High Automation and Stability by Top Suppliers and Factory
- Personnel Allocation: 2 person, CT: 22s/pcs, semi-finished stator.
- Equipment Process: Automatic loading of rotor core → shaft insertion → surface gluing of core → magnetic tiles assembly → gluing of cylinder liner and manual tooling of cylinder liner → curing → testing → marking → manual unloading.
- The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. Core processes do not require human intervention, achieving integrated automatic operation of loading, processing, inspection, unloading and other stations — significantly reducing human participation and lowering errors and costs caused by manual operation.
Under the premise of ensuring full functionality, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. Suitable for high-density production line layout scenarios.
Core components use high-specification accessories. The entire machine undergoes multiple rounds of strict durability tests. Features low vibration, stable precision, and a low failure rate — fully meeting demands of large-quantity, large-scale operations.
Real-time monitoring of production conditions including PC analysis station, production inspection data statistics, input dimensions, weight of front/rear hot rotor, sub-outer diameter through rotor gauge OK/NG, and other parameter monitoring.
Highly modular design allows rapid disassembly, assembly and debugging of corresponding functional modules without large-scale renovations. Significantly reduces downtime for product model changes and meets rapid production change requirements for multiple varieties and small batches.
Multi-node high-precision online detection system monitors key process parameters in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism — achieving precise control over the defect rate and ensuring finished product qualification.
The entire production line is deeply equipped with a professional MES production execution system. Managers can track production line dynamics at any time through the terminal, quickly identify and respond to various issues, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.
| Applicable Product Model | Magnetic tile surface mount type rotor |
| CT | 22S/PCS |
| Equipment Numbers | 4 sets |
| Personnel Allocation | 2 persons |
| Floor Space | 12m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |