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China Automobile Trunk Door Motor Assembly Line - High Automation, Reliable Suppliers, Efficient Factory Production
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China Automobile Trunk Door Motor Assembly Line - High Automation, Reliable Suppliers, Efficient Factory Production

Our automotive tailgate motor production assembly line, designed and manufactured in China, boasts a high level of automation. This efficient assembly line encompasses multiple processes, including the rotor section, magnetic bottom section, rubber cover section, and final assembly section, allowing for the direct production of finished motors. As one of the leading suppliers in the industry, our factory ensures that the equipment operates at high speeds and utilizes advanced material handling methods, such as manipulators and circulating blocks. With a robust structure and high production utilization rate, our assembly line stands out as a reliable choice for automotive manufacturing needs

    Features

    • Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.
    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.
    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages

    • 1 8s/pcs High Production Efficiency, CT 8s/pcs
      The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.
    • 2 High Degree of Automation — 25 Equipment, Only 2 Operators, Finished Motors
      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
    • 3 Intelligent Production — MES System, Real-Time Monitoring of Production Conditions
      The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.
    • 4 High Stability to Meet the Requirements of Large-Scale Production
      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.
    • 5 High Degree of Modularization and Fast Model Change Speed
      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
    • 6 High Processing Accuracy of Equipment Components — Low NG Rate
      The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

    Key Specifications

    Applicable Product Model 2953 Series Motors
    CT 8S/PCS
    Equipment Numbers 25 sets
    Personnel Allocation 2 person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%

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    ? Frequently Asked Questions

    • Q What is the cycle time (CT) of the 2953 series motor production line?
      The production line achieves a cycle time of 8 seconds per piece (8S/PCS), making it one of the most efficient motor assembly lines in the industry. This high-speed output is maintained while ensuring consistent processing accuracy and product quality throughout the entire production process.
    • Q How many operators are required to run the entire production line?
      The entire production line — consisting of 25 sets of equipment — requires only 2 operators. The full-process intelligent automatic control system handles loading, processing, inspection, and unloading without the need for manual intervention at core stations.
    • Q Does the production line support real-time production monitoring?
      Yes. The production line is integrated with a professional MES (Manufacturing Execution System). Managers can monitor production line dynamics in real time through terminal devices, enabling quick identification of issues, intelligent scheduling, and efficient decision-making to ensure smooth and controllable production management.
    • Q What is the qualification rate and equipment utilization of this production line?
      The production line achieves a qualification rate of 99.5% and an equipment utilization rate of 85%. This is supported by high-precision component manufacturing, multi-node online detection mechanisms, and standardized operating processes that effectively minimize defects and downtime.
    • Q How quickly can the production line switch between different product models?
      Thanks to the highly modular design of the equipment, model changeovers are fast and efficient. Only the relevant functional modules need to be disassembled, reconfigured, and debugged — eliminating the need for large-scale machine overhauls. This minimizes downtime and supports flexible production for multiple product varieties and small-batch orders.
    • Q What is the floor space requirement for the 2953 series motor production line?
      The complete production line requires a floor space of 25.1m × 4.4m. This compact footprint accommodates all 25 sets of equipment across the rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and motor final assembly line, making it suitable for standard factory layouts.