China Automobile Trunk Door Motor Production Assembly Line - High Automation Suppliers and Factory Solutions
Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.
Equipment Process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
8s/pcs High Production Efficiency
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.
High Degree of Automation — 25 Equipment, Only 2 Operators
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Intelligent Production — MES System & Real-Time Monitoring
The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.
High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, ensuring efficient and stable output.
High Degree of Modularization & Fast Model Change Speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
High Processing Accuracy & Low NG Rate
The core components are crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, dimensional tolerances and positional accuracy all meet industry high standards. Relying on stable high-precision components, combined with standardized operation processes and multi-node online detection, the failure rate and quality defect rate of each production link are effectively reduced, significantly improving the qualification rate and quality consistency of finished products.
| Applicable Product Model | 2953 Series Motors |
| CT | 8S/PCS |
| Equipment Numbers | 25 Sets |
| Personnel Allocation | 2 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.5% |