China Automotive Condenser Fan Motor Production Assembly Line - High Automation from Leading Suppliers and Factory
- Personnel Allocation: 0 person, CT: 10s/pcs, finished motor.
- Equipment process: Rotor production line, brushless externally wound stator production line, motor assembly line.
- Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation for a long time.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without large-scale renovations. This significantly reduces downtime for product model changes and enhances flexible production capacity.
The entire production line is equipped with a multi-node high-precision online detection system, which monitors key process parameters and product quality in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source, achieving precise control over the defect rate and ensuring the qualification rate of finished product quality.
| Applicable Product Model | EPS |
| CT | 10S/PCS |
| Equipment Numbers | 26 sets |
| Personnel Allocation | 1 person |
| Floor Space | 55m × 7.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
-
Q What products does this production line produce? +This production line is specifically designed for manufacturing car condenser fan motors, which are used for heat dissipation in car air conditioning systems.
-
Q How automated is it and what are the human resource requirements? +It is highly automated. The core processes do not require human intervention and can achieve fully unmanned production with a personnel allocation of zero.
-
Q How about the production efficiency and product quality? +The production cycle time (CT) is as high as 10 seconds per piece, and it is equipped with a high-precision online detection system to ensure that the product qualification rate reaches 99.7%.
-
Q Is the production line large in area? +The structure is compact, occupying an area of 55m × 7.5m, and is suitable for high-density layout in various production workshops.
-
Q Can it flexibly adapt to different product models? +Yes. The production line adopts a highly modular design, enabling quick model changes to meet the flexible production demands of multiple varieties and small batches.
-
Q What are the core sub-systems included in this production line? +The production line includes three main equipment processes: the rotor production line, the brushless externally wound stator production line, and the motor assembly line, working in concert to deliver a complete finished motor output.
With seven core production systems (seven product development departments), including small DC motor production lines, hub motor production lines, new energy main drive motor production lines, lithium battery and semiconductor-related equipment manufacturing, and other types of assembly lines, as well as nearly a hundred mature equipment models, its overall strength remains the top in China.