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China Automotive Trunk Door Motor Production Assembly Line - High-Speed, Automated Solutions from Top Suppliers and Factory
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China Automotive Trunk Door Motor Production Assembly Line - High-Speed, Automated Solutions from Top Suppliers and Factory

Introducing our state-of-the-art automotive tailgate motor production assembly line, engineered in China to meet the demands of modern manufacturing. As a leading supplier in the industry, our factory boasts a high degree of automation, streamlining various processes including the rotor section, magnetic bottom section, rubber cover section, and final assembly. This advanced equipment ensures high-speed operation and efficient material handling through the use of manipulators and circulating blocks. With a robust structure and optimized production utilization rate, our assembly line is designed for reliability and efficiency, making us the preferred choice for automotive manufacturers seeking quality and innovation

    Features
    • 👥

      Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

    • ⚙️

      Equipment Process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

    • 🤖

      Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • 📊

      Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages
    • 8s/pcs High Production Efficiency CT 8s/pcs

      The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.

    • 🏭
      High Degree of Automation 25 Equipment / 2 Operators

      The entire line consists of 25 equipment and only requires 2 operators to directly produce finished motors. The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • 🖥️
      Intelligent Production with MES System Real-Time Monitoring

      The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

    • 🔩
      High Stability for Large-Scale Production

      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    • 🔧
      High Degree of Modularization Fast Model Change

      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • 🎯
      High Processing Accuracy Low NG Rate

      The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

    Key Specifications
    8S
    Cycle Time / pcs
    25
    Equipment Sets
    2
    Operators Required
    99.5%
    Qualification Rate
    85%
    Utilization Rate
    Applicable Product Model 2953 Series Motors
    CT 8S/PCS
    Equipment Numbers 25 Sets
    Personnel Allocation 2 Person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%
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    Frequently Asked Questions
    Q What is the cycle time (CT) of the 2953 Series motor production line?
    The cycle time of this motor production line is 8 seconds per piece (8S/PCS). This industry-leading efficiency is achieved through seamlessly connected processing, transmission, and inspection procedures with no redundancy or waiting time between stations, enabling high-speed continuous production at scale.
    Q How many operators are required to run the entire production line?
    Only 2 operators are required to manage the entire production line, which consists of 25 sets of equipment. The full-process intelligent automatic control system handles loading, processing, inspection, and unloading without human intervention, significantly reducing labor costs and minimizing manual errors.
    Q What is the qualification rate and utilization rate of this production line?
    The production line achieves a qualification rate of 99.5% and an equipment utilization rate of 85%. These high standards are maintained through high-precision component processing, multi-node online detection mechanisms, and standardized operation processes across the entire line.
    Q Does the production line support real-time production monitoring?
    Yes. The production line is equipped with a professional MES (Manufacturing Execution System) that enables real-time monitoring of all production conditions. Managers can access live production data through any terminal, quickly identify issues, and make intelligent scheduling decisions to enhance overall production management efficiency.
    Q How quickly can the production line be switched between different product models?
    Thanks to the highly modular design of the equipment, model changes can be completed by quickly disassembling, assembling, and debugging only the relevant functional modules — no large-scale machine renovation is required. This significantly reduces changeover downtime and makes the line well-suited for multi-variety, small-batch production requirements.
    Q What is the floor space requirement for this production line?
    The complete production line requires a floor space of 25.1m × 4.4m. This compact and efficient layout accommodates all 25 equipment sets — including the rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and final motor assembly line — within a streamlined factory footprint.