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China Automotive Trunk Door Motor Production Assembly Line - High-Speed Factory Solutions from Reliable Suppliers
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China Automotive Trunk Door Motor Production Assembly Line - High-Speed Factory Solutions from Reliable Suppliers

This automated production assembly line for automotive tailgate motors is designed for efficiency and high output, making it an ideal choice for manufacturers in China. Our assembly line encompasses critical processes, including the rotor section, magnetic bottom section, rubber cover section, and final assembly, resulting in the direct production of high-quality finished motors. With advanced operational speed and innovative material handling using manipulators and circulating blocks, our factory ensures a stable structure and maximizes production utilization. As a leading supplier in the industry, we guarantee that our equipment can meet the demands of today's automotive market

    Features
    • Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages
    8s/pcs Cycle Time
    25 Equipment Units
    2 Operators Required
    99.5% Qualification Rate
    8s/pcs High Production Efficiency

    The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production.

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    High Degree of Automation — Only 2 Operators

    The entire line consists of 25 equipment and only requires 2 operators to directly produce finished motors. The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation and lowering errors and costs caused by manual operation.

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    Intelligent Production with MES System

    The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

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    High Stability for Large-Scale Production

    The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, ensuring the efficient and stable output of the production line.

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    High Modularization & Fast Model Change

    The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    High Processing Accuracy & Low NG Rate

    The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. Relying on the stable operation foundation of high-precision components combined with the standardized operation process and multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, significantly improving the qualification rate and quality consistency of finished products.

    Key Specifications
    Applicable Product Model 2953 Series Motors
    CT 8S/PCS
    Equipment Numbers 25 Sets
    Personnel Allocation 2 Person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%
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    Frequently Asked Questions
    • Q What is the cycle time (CT) of this motor production assembly line?

      The cycle time of this motor production assembly line is 8 seconds per piece (8S/PCS), making it one of the most efficient solutions available in the industry for large-scale motor manufacturing.

    • Q How many operators are required to run the entire production line?

      The entire production line, consisting of 25 sets of equipment, requires only 2 operators. The high degree of automation enables integrated automatic operation across loading, processing, inspection, and unloading stations with minimal human intervention.

    • Q What motor models is this production line compatible with?

      This production line is designed for the 2953 Series motors. It covers the complete manufacturing process including rotor automatic production, magnetic base assembly, carbon brush assembly, and motor final assembly.

    • Q What is the qualification rate and overall equipment utilization of this line?

      The production line achieves a qualification rate of 99.5% and an equipment utilization rate of 85%, ensuring consistent product quality and high output efficiency for large-scale mass production.

    • Q Does the production line support real-time production monitoring?

      Yes. The production line is equipped with a professional MES (Manufacturing Execution System) that enables real-time monitoring of production conditions and equipment status. Managers can track line dynamics at any time, quickly identify issues, and make efficient production scheduling decisions.

    • Q How quickly can the production line switch between different product models?

      Thanks to the highly modular design, model changeovers are fast and straightforward. Only the relevant functional modules need to be disassembled, reassembled, and debugged — no large-scale machine renovation is required. This minimizes downtime and supports flexible production for multiple varieties and small-batch orders.