China Automotive Trunk Door Motor Production Assembly Line - High-Speed Factory Solutions from Trusted Suppliers

Features

• 👥

  Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

• ⚙️

  Equipment Process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

• 🤖

  Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

• 📊

  Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

Equipment Advantages

• 1
  8s/pcs High Production Efficiency ⚡ CT 8s/pcs

  The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.

• 2
  High Degree of Automation 🏭 25 Equipment · 2 Operators

  The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

• 3
  Intelligent Production with MES System 📡 Real-Time Monitoring

  The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

• 4
  High Stability for Large-Scale Production 🔒 Continuous Operation

  The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

• 5
  High Degree of Modularization 🔧 Fast Model Change

  The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

• 6
  High Processing Accuracy ✅ Low NG Rate

  The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

Key Specifications

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Frequently Asked Questions

• QWhat is the cycle time (CT) of the 2953 Series Motor Production Assembly Line?
  AThe cycle time of this production line is 8 seconds per piece (8S/PCS). This industry-leading speed is achieved through seamless integration of all core processes — including processing, transmission, and inspection — ensuring no idle time between production steps and enabling high-speed continuous output.
• QHow many operators are required to run the entire production line?
  AOnly 2 operators are needed to manage the entire line, which consists of 25 equipment sets. The full-process intelligent automatic control system handles loading, processing, inspection, and unloading without requiring manual intervention at core stations, significantly reducing labor costs and human error.
• QWhat is the qualification rate of products produced on this assembly line?
  AThe production line achieves a qualification rate of 99.5%. This is made possible by high-precision component processing, multi-node online detection mechanisms, and standardized operation processes that together minimize defects and ensure consistent product quality throughout the entire run.
• QDoes the production line support quick model changeovers for different product variants?
  AYes. The equipment is designed with a highly modular architecture, allowing operators to quickly disassemble, replace, and debug only the relevant functional modules when switching product models. This eliminates the need for full-machine overhauls and significantly reduces changeover downtime, making it ideal for multi-variety, small-batch production scenarios.
• QWhat monitoring and management capabilities does the MES system provide?
  AThe integrated MES (Manufacturing Execution System) enables real-time monitoring of the entire production line. Managers can access live production data from any terminal, quickly detect and respond to issues, perform intelligent production scheduling, and make data-driven decisions. This enhances overall production management refinement and controllability.
• QWhat is the floor space requirement and overall utilization rate of this production line?
  AThe production line occupies a floor space of 25.1m × 4.4m, making it suitable for standard factory environments. The overall equipment utilization rate reaches 85%, reflecting the high efficiency and stable continuous operation capability of the system under large-scale production conditions.