China DC Motor Production Assembly Line - High Automation from Leading Suppliers and Factory
Personnel Allocation: 0 person, CT: 6s/pcs, finished motor.
Equipment Process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production final assembly line.
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
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High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact and Reasonable Structure, with a Small Floor Area
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability to Meet the Requirements of Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, ensuring the efficient and stable output of the production line.
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High Degree of Modularization and a Fast Model Change Speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and meets the rapid production change requirements of multiple varieties and small batches.
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Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. By integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.
| Applicable Product Model | DC Motor |
| CT | 6S / PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
Shenzhen Gimech Intelligent Equipment Co., Ltd. is a leading provider and service provider of micro-motor production automation solutions in China. The company was established in 2003 (its predecessor was Xin Minjiang Company founded in 1999). It now has fixed assets of nearly 100 million yuan, over 1,000 employees, among whom 25% are R&D personnel. It has a modern factory covering an area of over 40,000 square meters and more than 400 sets of various large-scale production equipment.
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What is the cycle time (CT) of the DC motor production assembly line?The cycle time of the DC motor production assembly line is 6 seconds per piece (6S/PCS), enabling high-speed, large-scale continuous production with outstanding output efficiency.
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How many operators are required to run this production line?The production line is fully automated and requires zero personnel for operation. The intelligent unmanned production system handles all core processes, including loading, processing, inspection, and unloading, without human intervention.
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What is the qualification rate of the finished products from this line?The production line achieves a qualification rate of 99.7%, supported by a multi-node high-precision online detection system that monitors key process parameters in real time and automatically triggers correction mechanisms when anomalies are detected.
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What sub-lines are included in the DC motor production assembly line?The complete line includes four major sub-lines: the rotor automatic production line, the magnetic base assembly line, the carbon brush assembly line, and the motor production final assembly line — covering the entire DC motor manufacturing process from start to finish.
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How quickly can the production line be switched to a different motor model?Thanks to the highly modular design of the equipment, model changeovers only require the quick disassembly, assembly, and debugging of the relevant functional modules. This significantly reduces downtime and supports flexible production for multiple varieties and small-batch orders.
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What is the floor space requirement for this production line?The entire production line, consisting of 20 sets of equipment, occupies a floor space of 25.1m × 4.4m. The compact and optimized structural design minimizes factory footprint while ensuring full functional performance, making it suitable for high-density workshop layouts.