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China Straight Bar Stator Production Line: High Automation, Efficiency, and Stability from Leading Suppliers and Factory
Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
- Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire). Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. Core processes require no human intervention, enabling integrated automatic operation of loading, processing, inspection, and unloading stations — significantly reducing labor and improving efficiency.
Compact & Reasonable Structure
Under the premise of ensuring full functionality, the overall volume is compressed to the greatest extent, saving factory floor space. It is suitable for various production workshops, especially high-density production line layout scenarios.
High Stability for Large-Scale Production
Core components use high-specification accessories. The machine has undergone multiple rounds of durability tests — featuring low vibration, stable precision, and a low failure rate. It maintains continuous uninterrupted operation with precisely controllable production parameters.
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled and reassembled, eliminating the need for large-scale machine renovations — significantly reducing downtime and enhancing flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system that monitors key process parameters in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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What type of motor does this production line support?This production line is specifically designed for DC motors. It covers the full manufacturing process from stator core loading to finished motor output, achieving a cycle time of 6 seconds per piece with 20 equipment sets operating simultaneously.
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How many operators are required to run the production line?The line is designed for fully unmanned automated operation — requiring 0 personnel during normal production. The intelligent control system handles loading, processing, inspection, and unloading automatically, minimizing the need for human intervention.
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What is the qualification rate and overall equipment utilization?The production line achieves a qualification rate of 99.7%, supported by a multi-node online detection system that monitors quality in real time. The overall equipment utilization rate reaches 85%, ensuring consistent and efficient output.
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What is the floor space requirement for this production line?The total floor space required is 25.1m × 4.4m. The compact and modular structure is designed to minimize factory footprint while maintaining full functionality, making it suitable for high-density production workshop layouts.
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Can the production line be adapted for different product models?Yes. The equipment adopts a highly modular design, allowing quick disassembly and reassembly of functional modules for model changeovers. This significantly reduces downtime during product transitions and supports flexible production of multiple varieties and small batches.
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What welding technologies are used in the equipment process?The production line integrates two welding methods: resistance welding for automatic terminal welding, and argon arc welding for the automatic fine core array assembly. Both processes are fully automated and monitored by the CCD detection system to ensure consistent weld quality.