China Straight Bar Stator Production Line - High-Efficiency Factory Equipment from Top Suppliers
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
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Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire). Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact & Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability for Large-Scale Production
The core components are made of high-specification accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation and consistent production parameters.
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which monitors and accurately identifies key process parameters and product quality in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid defective products from the source.
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of motor is this production line designed for?This production line is specifically designed for DC motors. It covers the full manufacturing process from stator core loading with linear bars through to final assembly, inspection, and laser marking, delivering a finished motor output.
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Q What is the cycle time (CT) and how many personnel are required to operate the line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS). Thanks to its high degree of automation, the line requires zero (0) personnel for daily operation, significantly reducing labor costs and human error.
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Q What is the qualification rate and overall equipment utilization of this line?The production line achieves an outstanding qualification rate of 99.7%, supported by a multi-node high-precision online detection system. The overall equipment utilization rate reaches 85%, ensuring efficient and stable mass production output.
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Q How much floor space does the DC motor production line require?The complete production line occupies a floor space of 25.1m × 4.4m. The compact and reasonable structural design minimizes the footprint while fully realizing all production functions, making it suitable for various factory layouts including high-density production environments.
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Q How does the line handle product model changes and different production variants?The equipment adopts a highly modular design philosophy. When switching between product models, only the corresponding functional modules need to be quickly disassembled, reassembled, and debugged — no large-scale machine renovation is required. This greatly reduces changeover downtime and supports flexible production of multiple varieties and small batches.
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Q What quality control and detection systems are integrated into the production line?The production line integrates a multi-node high-precision online detection system that monitors key process parameters and product quality in real time throughout the entire production process. It also includes CCD visual inspection for inner hole correction and shaping, automatic performance detection for OK/NG judgment, and an automatic warning and correction mechanism that prevents defective products at the source.