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China Suppliers Automobile Trunk Door Motor Production Assembly Line | High-Speed Factory Automation
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China Suppliers Automobile Trunk Door Motor Production Assembly Line | High-Speed Factory Automation

This fully automated production assembly line for automotive tailgate motors is designed to enhance efficiency and speed in manufacturing. As a leading supplier from China, our factory integrates advanced processes, including rotor section assembly, magnetic bottom section fabrication, rubber cover installation, and final assembly, to produce high-quality finished motors. The equipment features innovative material handling systems such as manipulators and circulating blocks, ensuring a stable structure and optimal production utilization rate. Trust our expertise as a reliable partner in the automotive industry to deliver top-notch solutions for your manufacturing needs

    Features
    • Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages
    • 8s/pcs High Production Efficiency

      The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production, significantly increasing the output per unit time to fully meet the efficient production demands of large-scale mass production.

    • High Degree of Automation — Only 2 Operators for 25 Equipment

      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • Intelligent Production — MES System Real-Time Monitoring

      The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

    • High Stability for Large-Scale Production

      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time to ensure the efficient and stable output of the production line.

    • High Modularization & Fast Model Change Speed

      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • High Processing Accuracy & Low NG Rate

      The core components are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. Relying on the stable operation foundation of high-precision components combined with the standardized operation process and multi-node online detection mechanism, the defect rate is precisely controlled and the qualification rate of finished products is significantly improved.

    Key Specifications
    Applicable Product Model 2953 Series motors
    CT 8S / PCS
    Equipment Numbers 25 sets
    Personnel Allocation 2 persons
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%
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    Frequently Asked Questions
    Q What is the cycle time (CT) of this motor production line?
    The cycle time (CT) of this production line is 8 seconds per piece (8S/PCS). This industry-leading efficiency is achieved through precisely synchronized processing, transmission, and inspection procedures across all stations, enabling high-speed continuous production without any waiting or stagnation between links.
    Q How many operators are required to run the entire production line?
    The entire production line consisting of 25 sets of equipment requires only 2 operators. The full-process intelligent automatic control system handles loading, processing, inspection, and unloading automatically, significantly reducing the need for human intervention and minimizing errors associated with manual operation.
    Q What motor models is this production line compatible with?
    This production line is specifically designed for 2953 Series motors. Thanks to its highly modular design, the line also supports rapid model changeovers, making it adaptable for multiple product varieties and small-batch production requirements with minimal downtime.
    Q What is the qualification rate and overall equipment utilization of this line?
    The production line achieves a qualification rate of 99.5% and an overall equipment utilization rate of 85%. These figures are supported by high-precision component machining, multi-node online detection mechanisms, and standardized operation processes that effectively control defect rates across all production stages.
    Q Does the production line support real-time production monitoring?
    Yes. The production line is integrated with a professional MES (Manufacturing Execution System). Managers can monitor production line dynamics in real time through terminals, quickly identify and respond to issues, enable intelligent production scheduling, and make efficient decisions — comprehensively enhancing the refinement and controllability of production management.
    Q What is the floor space requirement for this motor production line?
    The complete production line requires a floor space of 25.1m × 4.4m. The compact and modular layout is designed to maximize space efficiency while accommodating all 25 sets of equipment, including the rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and final motor assembly line.