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China Suppliers Factory DC Motor Production Assembly Line with High Automation and Efficiency
Features
Personnel Allocation: 0 person, CT: 6s/pcs, finished motor.
Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production final assembly line.
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact & Reasonable Structure, Small Floor Area
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, fully meeting the production demands of large quantities and large-scale operations.
High Modularization & Fast Model Change Speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. By integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 sets |
| Personnel Allocation | 0 person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
Company Profile
Shenzhen Gimech Intelligent Equipment Co., Ltd. is a leading provider and service provider of micro-motor production automation solutions in China. The company was established in 2003 (its predecessor was Xin Minjiang Company founded in 1999). It now has fixed assets of nearly 100 million yuan, over 1,000 employees, among whom 25% are R&D personnel. It has a modern factory covering an area of over 40,000 square meters and more than 400 sets of various large-scale production equipment.
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Frequently Asked Questions
What type of motor does this automated production line support?
This production line is specifically designed for DC motors. It covers the full production process including rotor automatic production, magnetic base assembly, carbon brush assembly, and motor final assembly.
How many workers are required to operate this production line?
The line operates with zero personnel allocation. It is a fully unmanned, intelligent production system that eliminates the need for manual intervention in core processes, significantly reducing labor costs.
What is the production cycle time per piece?
The cycle time (CT) is 6 seconds per piece (6S/PCS), enabling high-throughput, large-scale production with consistent output quality.
What is the qualification rate of finished products on this line?
The production line achieves a qualification rate of 99.7%. This is ensured by a multi-node high-precision online detection system that monitors key process parameters in real time and triggers automatic correction when abnormalities are detected.
Can the production line be quickly reconfigured for different motor models?
Yes. The equipment adopts a highly modular design, allowing rapid disassembly, reassembly, and debugging of functional modules without large-scale machine overhaul. This significantly reduces model changeover downtime and supports flexible, multi-variety production.
What is the floor space required for this production line?
The production line requires a floor space of 25.1m × 4.4m. The compact and optimized structural design minimizes factory floor usage while maintaining full functional capability, making it suitable for high-density workshop layouts.