China Suppliers Factory for High Automation Vacuum Cleaner Motor Stator Production Line
- Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.
- Equipment process: Paper insertion machine → End plate pressing machine → High-speed stator winding machine → Wire hanging machine → Terminal insertion machine → Testing and marking integrated machine → Loading and unloading machine (core loading, finished product collection and boxing).
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate — maintaining continuous, uninterrupted operation for a long time with precisely controllable and consistent production parameters.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity for multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system that monitors key process parameters and product quality in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism. By integrating stable equipment operation with standardized procedures, the defect rate is precisely controlled and the qualification rate of finished products is ensured.
| Applicable Product Model | Series-Excited Type Stator With Insulator |
| CT | 10S / PCS |
| Equipment Numbers | 7 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 16m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q1: What product does this line manufacture?
This automated line is designed to produce finished series-excited type stators with an insulator for motors.
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Q2: How efficient is the production line?
The line achieves a high production speed with a cycle time of 10 seconds per stator and requires only 1 operator, ensuring excellent efficiency.
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Q3: What is the equipment's main advantage?
The key advantage is its high degree of automation, where a fully integrated intelligent control system automates the entire process from loading to unloading, minimizing manual intervention and errors.
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Q4: How does it ensure product quality?
It incorporates a multi-node, high-precision online detection system for real-time monitoring and correction throughout the process, ensuring a final product qualification rate of 99.7%.
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Q5: Is the production line flexible for different models?
Yes, thanks to its highly modular design, the line allows for quick model changes by swapping functional modules, supporting flexible production for multiple varieties and small batches with minimal downtime.
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Q6: How many equipment units are included in this production line and what is the floor space required?
The production line consists of 7 sets of equipment and requires a floor space of 16m × 2.5m, making it a compact yet fully functional automated solution suitable for various factory layouts.