China Suppliers Factory for High Automation Vacuum Cleaner Motor Stator Production Line
- Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.
- Equipment Process: Paper insertion machine → End plate pressing machine → High-speed stator winding machine → Wire hanging machine → Terminal insertion machine → Testing and marking integrated machine → Loading and unloading machine (core loading, finished product collection and boxing).
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, ensuring efficient and stable output.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity for multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system, which monitors and accurately identifies key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism. By integrating stable equipment operation performance with standardized operation procedures, errors in each production link are effectively controlled, achieving precise control over the defect rate and ensuring the qualification rate of finished product quality.
| Applicable Product Model | Series-Excited Type Stator With Insulator |
| CT | 10S/PCS |
| Equipment Numbers | 7 sets |
| Personnel Allocation | 1 person |
| Floor Space | 16m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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This automated line is designed to produce finished series-excited type stators with an insulator for motors.
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The line achieves a high production speed with a cycle time of 10 seconds per stator and requires only 1 operator, ensuring excellent efficiency.
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The key advantage is its high degree of automation, where a fully integrated intelligent control system automates the entire process from loading to unloading, minimizing manual intervention and errors.
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It incorporates a multi-node, high-precision online detection system for real-time monitoring and correction throughout the process, ensuring a final product qualification rate of 99.7%.
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Yes, thanks to its highly modular design, the line allows for quick model changes by swapping functional modules, supporting flexible production for multiple varieties and small batches with minimal downtime.
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The production line requires a floor space of 16m × 2.5m. Its compact and reasonable structure minimizes the footprint while ensuring full functionality, making it suitable for various production workshop layouts.