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DC motor production assembly line
Small Dc Motor Production Equipment

DC motor production assembly line

This DC motor production assembly line has a high degree of automation, including an automatic rotor section production line, a carbon brush assembly line, and a motor production final assembly line, directly producing finished motors. The equipment operates at a high speed, adopts material conveying methods such as manipulator and circulating blocks, has a stable structure and a high production utilization rate.

    Features

    • Personnel Allocation: 0 person, CT: 6s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages

    • high degree of automation
      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • compact and reasonable structure, with a small floor area
      Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    • high stability to meet the requirements of large-scale production
      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    • high degree of modularization and a fast model change speed
      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • low NG rate
      The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. At the same time, by integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.

    Key Specifications

    Applicable product model

    DC motor

    CT

    6S/PCS

    Equipment Numbers

    20sets

    Personnel Allocation

    0person

    Floor Space

    25.1m×4.4m

    Utilization

    85%

    Qualification Rate

    99.7%

    Company Profile

    • Shenzhen Gimech Intelligent Equipment Co., Ltd. is a leading provider and service provider of micro-motor production automation solutions in China. The company was established in 2003 (its predecessor was Xin Minjiang Company founded in 1999). It now has fixed assets of nearly 100 million yuan, over 1,000 employees, among whom 25% are R&D personnel. It has a modern factory covering an area of over 40,000 square meters and more than 400 sets of various large-scale production equipment.

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