High Automation ABS Motor Rotor Production Line - China Suppliers & Factory for Fast and Stable Equipment Operation
- Personnel Allocation: 2 persons, CT: 22s/pcs, semi-finished stator.
- Equipment Process: Automatic loading of rotor core → shaft insertion → surface gluing of core → magnetic tiles assembly → gluing of cylinder liner and manual tooling of cylinder liner → curing → testing → marking → manual unloading.
- The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, fully meeting the production demands of large quantities and large-scale operations.
Real-time monitoring of production conditions (including PC analysis station, production inspection data statistics, input dimensions, weight of the front hot rotor, sub-outer diameter through the rotor gauge OK/NG, weight of the rear hot rotor and other parameters monitoring). The entire production line is deeply equipped with a professional MES production execution system for intelligent scheduling and efficient decision-making.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and meets the rapid production change requirements of multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system, which monitors key process parameters and product quality throughout production in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid the generation of defective products from the source, ensuring the qualification rate of finished product quality.
| Applicable Product Model | Magnetic tile surface mount type rotor |
| CT | 22S/PCS |
| Equipment Numbers | 4 sets |
| Personnel Allocation | 2 persons |
| Floor Space | 12m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
-
Q1: What product is this line designed for?This automatic production line is specialized for manufacturing semi-finished magnetic tile surface mount type rotors, primarily used in ABS motors.
-
Q2: What is the core efficiency of this line?The line achieves a production cycle time (CT) of 22 seconds per piece with a lean staffing of only 2 personnel.
-
Q3: What is a key feature of its production process?The line incorporates highly intelligent recognition functions to prevent missed tooling and ensures that defective products do not proceed to the next process.
-
Q4: How does the line ensure quality and manageability?It features a multi-node high-precision online detection system for real-time monitoring, maintaining a final qualification rate of 99.7%. It is also equipped with a professional MES system for intelligent production scheduling and management.
-
Q5: What are its main advantages for production flexibility?With its highly modular design, the line allows for rapid model changes by swapping functional modules, easily adapting to the needs of multi-variety and small-batch production without large-scale renovations to the entire machine.
-
Q6: What is the floor space requirement for this production line?The production line occupies a floor space of 12m × 2.5m. Its compact and reasonable structure is designed to save factory floor space while ensuring full functional realization, making it suitable for high-density production line layout scenarios.