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High Automation Automobile Trunk Door Motor Production Assembly Line - China Suppliers Factory
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High Automation Automobile Trunk Door Motor Production Assembly Line - China Suppliers Factory

Introducing our highly automated production assembly line for automotive tailgate motors, designed by leading China suppliers and manufactured in our state-of-the-art factory. This advanced assembly line encompasses critical processes, including the rotor section, magnetic bottom section, rubber cover section, and final assembly section, ensuring the direct production of finished motors, Our equipment operates at impressive speeds and utilizes efficient material handling methods, such as manipulators and circulating blocks, to maximize productivity. With a stable structure and an exceptional production utilization rate, our assembly line sets the standard for quality and efficiency in the automotive industry. Experience the excellence of our manufacturing capabilities right here in China

    Features

    • Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages

    8s/pcs high production efficiency, CT 8s/pcs

    The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.

    High degree of automation

    The entire line consists of 25 equipment and only requires 2 operators to directly produce finished motors. The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    Intelligent production, MES system

    Real-time monitoring of production conditions. The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

    High stability to meet large-scale production

    The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    High degree of modularization

    Fast model change speed. The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    High processing accuracy & low NG rate

    The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

    Key Specifications

    Applicable product model 2953 Series motors
    CT 8S/PCS
    Equipment Numbers 25sets
    Personnel Allocation 2person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%

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    Frequently Asked Questions (FAQ)

    What is the production cycle time (CT) of the motor production line?
    The motor production line features an industry-leading cycle time (CT) of 8 seconds per piece (8s/pcs), allowing for high-speed, continuous production.
    How many operators are required to run this assembly line?
    Thanks to its high degree of automation and intelligent control systems, the entire production line (consisting of 25 equipment units) requires only 2 operators to manage and directly produce finished motors.
    What specific processes are integrated into the production line?
    The line integrates a rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and a motor production and final assembly line.
    Does the system support real-time production monitoring?
    Yes. The production line is equipped with a professional MES (Manufacturing Execution System) that provides real-time monitoring of production conditions, equipment status, and intelligent scheduling.
    What is the qualification rate of the finished products?
    The production line achieves a high qualification rate of 99.5% through high-precision components, standardized operations, and multi-node online detection.
    How flexible is the production line for model changeovers?
    The equipment features a highly modular design. Changing product models only requires quick disassembly, assembly, and debugging of the corresponding modules, minimizing downtime.