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High Automation Automobile Trunk Door Motor Production Assembly Line | China Suppliers & Factory
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High Automation Automobile Trunk Door Motor Production Assembly Line | China Suppliers & Factory

This high-automation production assembly line for automotive tailgate motors is designed to enhance efficiency in manufacturing. It encompasses essential processes including the rotor section, magnetic bottom section, rubber cover section, and final assembly, enabling the direct production of finished motors. Operating at high speeds, this equipment utilizes advanced material conveying methods such as manipulators and circulating blocks, ensuring a stable structure and optimal production utilization rate. As a leading factory in China, we prioritize quality and efficiency, making us a reliable supplier for your automotive component needs

    Features
    • Personnel Allocation: 2 person, CT: 8s/pcs, finished motor.

    • Equipment process: Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production and final assembly line.

    • Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.

    • Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages
    • 8s/pcs High Production Efficiency, CT 8s/pcs

      The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.

    • 🤖 High Degree of Automation — 25 Equipment, Only 2 Operators, Finished Motors

      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • 📊 Intelligent Production — MES System, Real-Time Monitoring of Production Conditions

      The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.

    • 🔩 High Stability to Meet the Requirements of Large-Scale Production

      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    • 🔧 High Degree of Modularization and Fast Model Change Speed

      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • 🎯 High Processing Accuracy of Equipment Components — Low NG Rate

      The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

    📋 Key Specifications
    Applicable Product Model 2953 Series motors
    CT 8S/PCS
    Equipment Numbers 25 sets
    Personnel Allocation 2 person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.5%
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    ? Frequently Asked Questions
    • Q What is the cycle time (CT) of this motor production line?
      The cycle time of this production line is 8 seconds per piece (8S/PCS). This industry-leading efficiency is achieved through seamlessly connected full-process procedures — including core processing, transmission, and inspection — with no waiting time between stations, enabling high-speed continuous production at scale.
    • Q How many operators are required to run the entire production line?
      Only 2 operators are required to oversee the entire production line, which consists of 25 sets of equipment. The full-process intelligent automatic control system handles loading, processing, inspection, and unloading automatically, significantly reducing the need for manual intervention.
    • Q What motor models is this production line compatible with?
      This production line is specifically designed for the 2953 Series motors. It covers the complete manufacturing process, including the rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and motor final assembly line, delivering finished motors directly.
    • Q What is the qualification rate and overall equipment utilization of this line?
      The production line achieves a qualification rate of 99.5%, ensuring exceptional product quality consistency. The overall equipment utilization rate reaches 85%, reflecting the line's high stability and reliability for large-scale, continuous mass production operations.
    • Q Does the production line support real-time production monitoring and management?
      Yes. The production line is integrated with a professional MES (Manufacturing Execution System). Managers can monitor production line dynamics in real time through terminal devices, quickly identify and respond to issues, enable intelligent production scheduling, and enhance the overall refinement and controllability of production management.
    • Q How quickly can the production line switch between different product models?
      Thanks to the highly modular design of the equipment, model changeovers are fast and efficient. Only the corresponding functional modules need to be disassembled, reassembled, and debugged — no large-scale machine renovation is required. This significantly reduces downtime during model changes and supports flexible production for multiple varieties and small-batch orders.