High Automation China Condenser Fan Motor Production Assembly Line - Reliable Suppliers and Factory Solutions
- ⚡ Personnel Allocation: 0 person, CT: 10s/pcs, finished motor.
- ⚙️ Equipment process: Rotor production line, brushless externally wound stator production line, motor assembly line.
- 🤖 Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- 📊 Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
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High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact and Reasonable Structure, Small Floor Area
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, fully meeting the production demands of large quantities and large-scale operations.
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High Modularization & Fast Model Change Speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
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Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source, achieving precise control over the defect rate of the entire production line.
| Applicable Product Model | EPS |
| CT | 10S/PCS |
| Equipment Numbers | 26 sets |
| Personnel Allocation | 1 person |
| Floor Space | 55m × 7.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q1: What products does this production line produce?A: This production line is specifically designed for manufacturing car condenser fan motors, which are used for heat dissipation in car air conditioning systems.
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Q2: How automated is it and what are the human resource requirements?A: It is highly automated. The core processes do not require human intervention and can achieve fully unmanned production with a personnel allocation of zero.
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Q3: How about the production efficiency and product quality?A: The production cycle time (CT) is as high as 10 seconds per piece, and it is equipped with a high-precision online detection system to ensure that the product qualification rate reaches 99.7%.
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Q4: Is the production line large in area?A: The structure is compact, occupying an area of 55m × 7.5m, and is suitable for high-density layout in various production workshops.
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Q5: Can it flexibly adapt to different product models?A: Yes. The production line adopts a highly modular design, enabling quick model changes to meet the flexible production demands of multiple varieties and small batches.
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Q6: What core process systems does the company offer?A: The company operates seven core production systems, including small DC motor production lines, hub motor production lines, new energy main drive motor production lines, lithium battery and semiconductor-related equipment manufacturing, and other types of assembly lines, with nearly a hundred mature equipment models.