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High Automation DC Motor Production Assembly Line – Top China Suppliers & Factory for Efficient Manufacturing
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High Automation DC Motor Production Assembly Line – Top China Suppliers & Factory for Efficient Manufacturing

Discover our state-of-the-art DC motor production assembly line, designed for maximum efficiency and automation. This advanced system includes an automatic rotor section production line, a carbon brush assembly line, and a final assembly line for motor production, enabling the direct manufacture of high-quality finished motors. Our equipment operates at impressive speeds and employs innovative material handling methods, such as manipulators and circulating blocks, ensuring a stable structure and high production utilization rate. As a leading factory in China, we pride ourselves on being one of the top suppliers in the industry, dedicated to delivering exceptional products to meet your needs

    Features

    • Personnel Allocation 0 person, CT: 6s/pcs, finished motor.
    • Equipment Process Rotor automatic production line, magnetic base assembly line, carbon brush assembly line, motor production final assembly line.
    • Intelligent warehousing Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
    • Real-time Monitoring Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages

    1

    High Degree of Automation

    The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    2

    Compact and Reasonable Structure

    Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    3

    High Stability for Large-Scale Production

    The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    4

    High Modularization & Fast Model Change

    The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    5

    Low NG Rate

    The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. At the same time, by integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.

    Key Specifications

    Applicable product model DC motor
    CT 6S/PCS
    Equipment Numbers 20 sets
    Personnel Allocation 0 person
    Floor Space 25.1m × 4.4m
    Utilization 85%
    Qualification Rate 99.7%

    Company Profile

    Shenzhen Gimech Intelligent Equipment Co., Ltd. is a leading provider and service provider of micro-motor production automation solutions in China. The company was established in 2003 (its predecessor was Xin Minjiang Company founded in 1999). It now has fixed assets of nearly 100 million yuan, over 1,000 employees, among whom 25% are R&D personnel. It has a modern factory covering an area of over 40,000 square meters and more than 400 sets of various large-scale production equipment.

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    Frequently Asked Questions

    What is the production capacity cycle time (CT) of this line?

    The motor production line features a highly efficient cycle time (CT) of 6 seconds per piece for finished motors.

    How many operators are required to run the production line?

    The line operates with 0 personnel required, utilizing fully automated processes integrated with intelligent warehousing systems.

    What assembly processes are integrated into this equipment?

    It integrates the rotor automatic production line, magnetic base assembly line, carbon brush assembly line, and motor production final assembly line.

    What is the qualification rate of the finished products?

    The line achieves a high product qualification rate of 99.7% through the use of multi-node high-precision online detection systems.

    How quickly can the production line switch models?

    Due to its highly modular design, model changes are fast. Only specific functional modules need to be disassembled and debugged, minimizing downtime.