High Automation EPS Motor Production Assembly Line from China Suppliers - Compact & Efficient Factory Solution
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Personnel Allocation: 1 person, CT: 20s/pcs, finished motor.
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Equipment process: Rotor production line, segment stator production line, motor assembly line.
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact and Reasonable Structure, with a Small Floor Area
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability to Meet the Requirements of Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
High Degree of Modularization and a Fast Model Change Speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. By integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate and ensuring the qualification rate of finished product quality.
| Applicable Product Model | EPS |
| CT | 10S/PCS |
| Equipment Numbers | 26 sets |
| Personnel Allocation | 1 person |
| Floor Space | 55m × 7.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q1: What products does this production line produce? +A: This production line is specifically designed for manufacturing brushless motors for automotive electric power steering systems (EPS).
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Q2: What are its core advantages? +A: The core advantage lies in its high level of automation. The core processes do not require human intervention and can achieve large-scale continuous production with high stability and a high qualification rate of 99.7%.
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Q3: How does the production line ensure quality? +A: The entire line is equipped with a multi-node high-precision online detection system, which can monitor key parameters in real time, issue early warnings and make corrections from the source, effectively controlling defective products.
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Q4: Is it suitable for small-batch and multi-variety production? +A: Yes, it is. The equipment adopts a highly modular design, enabling quick model changes to meet the flexible production demands of multiple varieties and small batches.
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Q5: How much space and how many personnel are needed for the production line? +A: The production line occupies a compact area (approximately 55m × 7.5m) and requires very few personnel. Only one person is needed to operate it.
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Q6: What types of production lines has the company developed? +A: The company has developed a full range of production lines including series-excited motor production lines (rotor, stator, and motor assembly lines) and brushless motor production lines (brushless stator lines in various winding types, brushless rotor lines, and brushless motor assembly lines), supported by over 500 patent technologies.
The company has been concentrating its efforts on the research and development of series-excited motor production equipment. After years of continuous optimization and expansion, it currently holds over 500 patent technologies and has formed 40 mature models in 6 series, including winding, welding, paper and piece insertion, press-fitting, detection and shaping, as well as 67 mature models with stator and rotor, automatic and semi-automatic matching functions. Gradually, a series of production lines have been formed, including series-excited motor production lines (rotor production lines, stator production lines, motor assembly production lines), brushless motor production lines (brushless stator production lines (inner winding, outer winding, segment, linear, etc.), brushless rotor production lines, brushless motor assembly production lines).