Hot Products
High Automation Linear Bar Stator Production Line - China Factory and Suppliers for Enhanced Efficiency
⚙️ Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
-
Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. - Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
🏆 Equipment Advantages
🤖
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
📐
Compact & Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
🔩
High Stability for Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation. Production parameters are precisely controllable and consistent.
🔧
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations. This significantly reduces downtime for product model changes and enhances flexible production capacity for multiple varieties and small batches.
✅
Low NG Rate 99.7% Pass
The entire production line is equipped with a multi-node high-precision online detection system, which monitors and accurately identifies key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source.
📋 Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
🔗 Other Products
✉️ Send Inquiry
❓ Frequently Asked Questions
Q
What type of motor is this production line designed for?
This production line is specifically designed for DC motors. It handles the full production process from stator core loading with linear bars through winding, terminal welding, core array welding, shaping, detection, and laser marking.
Q
How many operators are required to run this production line?
The production line requires zero (0) operators for the automated process stages. The system is designed for intelligent, unmanned production, with only manual bracket pressing remaining as a manual step. The overall personnel allocation is 0 person for the automated line configuration.
Q
What is the cycle time (CT) and qualification rate of this line?
The cycle time is 6 seconds per piece (6S/PCS), and the qualification rate reaches 99.7%. This is achieved through a multi-node high-precision online detection system that monitors every key process parameter in real time.
Q
How much floor space does the equipment require?
The equipment occupies a floor space of 25.1m × 4.4m. Despite covering the full production process with 20 sets of equipment, the design is optimized for a compact footprint suitable for high-density production line layouts.
Q
Can the production line be quickly changed over for different product models?
Yes. The equipment adopts a highly modular design that allows rapid disassembly, assembly, and debugging of individual functional modules without requiring large-scale renovations to the entire machine. This significantly reduces downtime during product model changes and supports flexible production for multiple varieties and small batches.
Q
Does the production line support integration with intelligent warehousing systems?
Yes. The production line supports integration with intelligent warehousing systems to achieve efficient, unmanned operation. It also provides real-time monitoring of on-site production conditions and equipment operation status, facilitating the overall planning and formulation of production plans.