Hot Products
High Automation Linear Bar Stator Production Line from China Suppliers - Efficient Factory Equipment
Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
-
Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. - Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact and Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability for Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
Other Products
Send Inquiry
Frequently Asked Questions
-
Q What is the cycle time (CT) of this DC motor stator production line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-throughput output with a qualification rate of up to 99.7%, making it ideal for large-scale DC motor manufacturing.
-
Q How many personnel are required to operate the entire production line?The production line is designed for fully unmanned operation with 0 personnel required during automated production. It supports intelligent and unmanned processing, integrating seamlessly with intelligent warehousing systems for efficient operation.
-
Q What are the main automated processes covered by this production line?The line covers the full production workflow including: stator core loading with linear bars, automatic terminal insertion, automatic winding (clamping, cutting, threading, hook pressing), resistance welding, argon arc welding, inner hole correction and CCD detection, performance detection (OK/NG), laser marking, bracket pressing, and adhesive paper wrapping.
-
Q How quickly can the production line switch between different product models?Thanks to the highly modular design, model changeovers are achieved by quickly disassembling and reassembling the relevant functional modules — no large-scale machine renovation is needed. This significantly reduces downtime and enhances the line's flexible production capacity for multiple varieties and small-batch orders.
-
Q What is the floor space requirement for this production line?The complete production line requires a floor space of 25.1m × 4.4m. Despite integrating 20 sets of equipment, the compact and optimized structural design minimizes the footprint, making it suitable for various factory workshop layouts including high-density production environments.
-
Q How does the production line ensure product quality and a low defect (NG) rate?The line is equipped with a multi-node high-precision online detection system that monitors key process parameters and product quality in real time throughout the entire production process. Upon detecting any abnormality, the system automatically issues a warning and triggers a correction mechanism, preventing defective products from being generated at the source and maintaining a qualification rate of 99.7%.