High Automation Linear Bar Stator Production Line from China Suppliers - Efficient Factory Equipment
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
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Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. -
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
High Degree of Automation
Equipped with a full-process intelligent automatic control system. Core processes require no human intervention, achieving integrated automatic operation of loading, processing, inspection, and unloading stations.
Compact & Reasonable Structure
The overall volume is compressed to the greatest extent while ensuring full functionality, saving factory floor space. Suitable for high-density production line layout scenarios.
High Stability for Large-Scale Production
Core components use high-specification accessories. After multiple durability tests, the machine operates with low vibration, stable precision, and a low failure rate for long-term continuous production.
High Modularization & Fast Model Change
Highly modular design allows quick disassembly and reassembly of functional modules without large-scale renovations, significantly reducing downtime and supporting multi-variety small-batch production.
Low NG Rate
A multi-node high-precision online detection system monitors key process parameters and product quality in real time. Abnormalities trigger automatic warnings and correction mechanisms to prevent defective products at the source.
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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FAQWhat is the cycle time (CT) of this DC motor production line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-speed, continuous output suitable for large-scale manufacturing demands.
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FAQHow many operators are required to run the full production line?The line is designed for zero (0) operators during automated production. The intelligent and unmanned processing system supports full autonomous operation, significantly reducing labor costs and human error.
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FAQWhat is the qualification rate and overall equipment utilization?The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, ensuring consistently high-quality output with minimal downtime.
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FAQWhat are the main automated processes included in this production line?The line covers a full range of automated processes including: stator core loading with linear bars, terminal insertion, winding (cutting, threading, hooking), resistance welding, argon arc welding, inner hole correction and shaping, CCD detection, performance detection (OK/NG judgment), laser marking, and adhesive paper wrapping.
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FAQHow quickly can the production line switch between different product models?Thanks to the highly modular design, model changes are completed by quickly disassembling and reassembling only the relevant functional modules — no large-scale machine renovation is required. This minimizes changeover downtime and supports flexible multi-variety, small-batch production.
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FAQWhat is the floor space requirement for this production line?The complete production line (20 sets of equipment) requires a floor space of 25.1m × 4.4m. The compact and optimized layout makes it well-suited for various factory environments, including high-density production line configurations.