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High Automation Push Rod Motor Rotor Production Line - China Suppliers Factory for Efficient Rotor Manufacturing
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Features
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Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
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Equipment process: loading and unloading machine → pressure commutator machine → high-speed double flying fork winding machine → single-head spot welding machine → online air cooling → double-station precision turning → weight removal and dynamic balancing → comprehensive testing → integrated machine for inserting magnetic rings, dispensing and pressing retaining rings → shaft tail polishing.
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
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Equipment Advantages
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10s/pcs High Production Efficiency
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production, significantly increasing the output per unit time to fully meet the efficient production demands of large-scale mass production.
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Intelligent Production & MES System
The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.
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High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, ensuring the efficient and stable output of the production line.
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High Modularity & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
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Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. By integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.
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Key Specifications
10s
Cycle Time / Piece
0
Personnel Required
99.7%
Qualification Rate
85%
Utilization Rate
9
Equipment Sets
| Applicable Product Model | Push Rod Rotor |
| CT | 10S / PCS |
| Equipment Numbers | 9 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 20.2m × 3m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Send Inquiry
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Frequently Asked Questions
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What is the cycle time (CT) of the Push Rod Rotor automated production line?
The production line achieves an industry-leading cycle time of 10 seconds per piece (10s/pcs). Every processing, transmission, and inspection step is seamlessly connected with no waiting or stagnation, enabling high-speed continuous production while maintaining consistent quality.
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How many operators are required to run this production line?
This production line is fully automated and requires 0 personnel for operation. It supports intelligent and unmanned production, integrating with an intelligent warehousing system to achieve efficient, hands-free operation.
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What is the qualification rate and how is product quality ensured?
The production line achieves a qualification rate of 99.7%. It is equipped with a multi-node high-precision online detection system that monitors key process parameters in real time. Upon detecting any abnormality, the system automatically issues a warning and triggers a correction mechanism, preventing defective products at the source.
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What equipment processes are included in this production line?
The complete process flow includes: loading and unloading machine → pressure commutator machine → high-speed double flying fork winding machine → single-head spot welding machine → online air cooling → double-station precision turning → weight removal and dynamic balancing → comprehensive testing → integrated machine for inserting magnetic rings, dispensing and pressing retaining rings → shaft tail polishing. The line consists of 9 equipment sets with a floor space of 20.2m × 3m.
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Does the production line support flexible model changes for different product variants?
Yes. The equipment adopts a highly modular design, allowing only the relevant functional modules to be quickly disassembled, assembled, and debugged during a model change — without requiring large-scale renovation of the entire machine. This significantly reduces changeover downtime and supports the rapid production requirements of multiple varieties and small-batch orders.
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What intelligent monitoring capabilities does the production line offer?
The production line is deeply integrated with a professional MES (Manufacturing Execution System). Managers can monitor production line dynamics in real time through any terminal, quickly identify and respond to issues, and achieve intelligent production scheduling and efficient decision-making. The system provides full visibility into on-site production conditions and equipment operation status at all times.