High Automation Straight Bar Stator Production Line by China Suppliers | Efficient Factory Equipment
Features
Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
Equipment process: Equipment automatically realizes the loading of the stator core with linear bars - automatic terminal insertion (including terminal 1 and terminal 2) - automatic winding (including clamping) Wire cutting, winding, threading, hook, hook pressing, etc. - automatic terminal welding (resistance welding) - automatic pre-core array, automatic fine core array + welding (argon arc welding) - automatic inner hole (inner circle) correction and shaping as well as CCD detection.
Performance detection (judging OK/NG): Automatic laser marking - manual pressing of brackets - automatic adhesive paper wrapping and material cutting (wire). Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time Monitoring: Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
Equipped with a full-process intelligent automatic control system. Core processes require no human intervention, achieving integrated automatic operation and significantly lowering manual errors and costs.
Compact & Reasonable Structure
Overall volume is compressed to the greatest extent without compromising functions, saving factory space. Ideal for high-density production line layout scenarios.
High Stability
Constructed with high-specification components and rigorously tested. Features low vibration, stable precision, and low failure rates, perfect for continuous large-scale production.
High Modularization
Highly modular design allows for quick disassembly, assembly, and debugging. Significantly reduces downtime for model changes, enhancing flexible production capacity.
Low NG Rate
Equipped with a multi-node high-precision online detection system. Monitors key parameters in real-time, automatically issuing warnings and triggering corrections to avoid defective products.
Key Specifications
| Applicable product model | DC motor |
| CT (Cycle Time) | 6S/PCS |
| Equipment Numbers | 20 sets |
| Personnel Allocation | 0 person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |