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High Automation Straight Bar Stator Production Line from China Suppliers - Efficient Factory Equipment
Features
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Automatically realizes loading of stator core with linear bars, terminal insertion, winding (clamping, cutting, threading, hook pressing), terminal welding (resistance), pre-core and fine core array + welding (argon arc), inner hole correction, CCD detection, and laser marking.
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Intelligent Production: Supports intelligent warehousing systems and unmanned processing for efficient operation.
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Real-time Monitoring: Grasp on-site production conditions and equipment status for overall planning.
Equipment Advantages
High Degree of Automation
Full-process intelligent control system. Core processes require no human intervention, integrating loading, processing, inspection, and unloading.
Compact & Reasonable Structure
Compressed volume saves factory floor space, ideal for high-density production line layouts.
High Stability
High-specification components ensure low vibration and stable precision for long-term continuous operation.
Modular Design
Fast model change speed via modular disassembly, reducing downtime for product transitions.
Low NG Rate
Multi-node high-precision online detection monitors key parameters in real time to avoid defective products.
Key Specifications
| Applicable product model | DC motor |
| CT (Cycle Time) | 6S/PCS |
| Equipment Numbers | 20 sets |
| Personnel Allocation | 0 person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
What is the production capacity (CT) of this motor line?
The cycle time (CT) is as fast as 6 seconds per piece for DC motor production, depending on the specific equipment configuration.
Does the system support unmanned operation?
Yes, the equipment features a high degree of automation with intelligent warehousing support, allowing for 0-person allocation in specific configurations.
How is product quality ensured during high-speed production?
The line is equipped with CCD detection, a multi-node high-precision online detection system, and real-time performance monitoring to maintain a 99.7% qualification rate.
Is it easy to switch between different motor models?
Yes, the equipment utilizes a highly modular design, allowing for fast model changes by swapping specific functional modules without large-scale renovations.
What are the installation space requirements?
The standard layout for a 20-set system requires approximately 25.1m × 4.4m, designed to be compact for efficient factory floor utilization.