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High Automation Straight Bar Stator Production Line from China Suppliers - Efficient Factory Equipment
Features
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👤Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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⚙️Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
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🏭Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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📊Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
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High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact & Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability for Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, fully meeting the production demands of large quantities and large-scale operations.
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High Modularity & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
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Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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What type of motor is this production line designed for?
This production line is specifically designed for DC motors. It covers the full manufacturing process from stator core loading with linear bars through to finished motor output, achieving a cycle time (CT) of 6S/PCS with 20 sets of equipment.
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How many workers are required to operate this production line?
The production line requires zero personnel for automated operation. The intelligent and unmanned production system supports the intelligent warehousing system to achieve efficient, continuous operation with minimal human intervention — only one person is needed for bracket pressing.
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What is the qualification rate and utilization rate of this equipment?
The production line achieves a qualification rate of 99.7%, supported by a multi-node high-precision online detection system. The equipment utilization rate reaches 85%, ensuring efficient and stable output for large-scale production demands.
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How quickly can the production line switch between different product models?
Thanks to the highly modular design, model changes can be performed by quickly disassembling, assembling, and debugging only the relevant functional modules — without large-scale renovation of the entire machine. This significantly reduces changeover downtime and supports flexible production for multiple varieties and small batches.
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What quality inspection systems are integrated into the production line?
The production line integrates multiple quality control systems including CCD detection for inner hole correction and shaping, automatic performance detection (OK/NG judgment), and a multi-node high-precision online detection system that monitors key process parameters in real time. Any detected abnormality automatically triggers a warning and correction mechanism.
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What is the floor space requirement for this production line?
The total floor space required is 25.1m × 4.4m. The equipment is designed with a compact and reasonable structure to minimize footprint while fully realizing all production functions, making it suitable for various production workshop layouts, including high-density production line scenarios.