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High Automation Window Motor Rotor Production Line - China Suppliers & Factory for Efficient Rotor Manufacturing
Features
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Personnel Allocation: 0 person | CT: 10s/pcs | Finished Rotor
Fully unmanned intelligent production — zero labor required for the entire production cycle.
Fully unmanned intelligent production — zero labor required for the entire production cycle.
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Equipment Process FlowRotor loading → Commutator pressing → Winding → Spot welding → Secondary press-fitting & wire package shaping → Precision turning → Balancing → Circular runout testing → Performance testing & marking → Unloading
Intelligent and unmanned production supports the intelligent warehousing system to achieve efficient operation. Real-time visibility of on-site production conditions and equipment operation status facilitates overall planning and formulation of production plans.
Equipment Advantages
⚡ 10s/pcs High Production Efficiency
The production efficiency is industry-leading. The entire line operation cycle time reaches 10 seconds per piece. Core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy, with no waiting time or stagnation. This enables high-speed continuous production while ensuring processing accuracy and quality consistency, fully meeting the demands of large-scale mass production.
📐 Compact & Reasonable Structure
Under the premise of ensuring full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
🏭 High Stability for Mass Production
Core components are made of high-specification, high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for long periods with precisely controllable and consistent production parameters.
🔧 High Degree of Modularization
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled, and debugged — no large-scale renovation of the entire machine is needed. This significantly reduces downtime for product model changes and enhances the flexible production capacity of the production line for multiple varieties and small batches.
🎯 High Processing Accuracy & Low NG Rate
All core components are crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, dimensional tolerances and positional accuracy all meet industry high standards. Combined with standardized operation processes and a multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate and significantly improving the qualification rate and quality consistency of finished products.
Key Specifications
| Applicable Product Model | Series-Excited Type Rotor |
| CT | 10S / PCS |
| Equipment Numbers | 8 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 19.5m × 4.4m |
| Utilization | 90% |
| Qualification Rate | 99.5% |
FAQs
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Q1: What product does this line manufacture?This fully automated production line is designed to produce finished series-excited type rotors specifically for window lift motors in automobiles.
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Q2: How efficient is the production?The line achieves complete unmanned operation (0 personnel) with a high production speed of 10 seconds per rotor and an uptime utilization rate of 90%.
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Q3: What are the key process steps?The line integrates major processes including commutator pressing, winding, spot welding, precision turning, balancing, and comprehensive performance testing, ensuring a complete production cycle.
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Q4: What are the main advantages for production?The key advantages are its industry-leading high production efficiency, compact footprint (19.5m × 4.4m), high stability for mass production, and high modularity for quick model changes.
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Q5: How does the line ensure product quality?Quality is assured through high-precision components, standardized operations, and a multi-node online detection system, resulting in a final product qualification rate of 99.5%.
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Q6: What is the floor space requirement for this production line?The production line requires a floor space of 19.5m × 4.4m. Thanks to its compact and optimized structural design, it fits efficiently into various factory layouts, including high-density production environments.
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