High-Efficiency Automotive Condenser Fan Motor Production Line - China Suppliers & Factory Solutions
Features
Personnel Allocation: 0 person, CT: 10s/pcs, finished motor.
Equipment process: Rotor production line, brushless externally wound stator production line, motor assembly line.
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
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High Degree of AutomationThe equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact and Reasonable Structure, with a Small Floor AreaUnder the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability to Meet the Requirements of Large-Scale ProductionThe core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations.
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High Degree of Modularization and a Fast Model Change SpeedThe equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
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Low NG RateThe entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source, ensuring the qualification rate of finished product quality.
Key Specifications
| Applicable Product Model | EPS |
| CT | 10S/PCS |
| Equipment Numbers | 26 sets |
| Personnel Allocation | 1 person |
| Floor Space | 55m × 7.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
FAQs
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Q1: What products does this production line produce?A: This production line is specifically designed for manufacturing car condenser fan motors, which are used for heat dissipation in car air conditioning systems.
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Q2: How automated is it and what are the human resource requirements?A: It is highly automated. The core processes do not require human intervention and can achieve fully unmanned production with a personnel allocation of zero.
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Q3: How about the production efficiency and product quality?A: The production cycle time (CT) is as high as 10 seconds per piece, and it is equipped with a high-precision online detection system to ensure that the product qualification rate reaches 99.7%.
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Q4: Is the production line large in area?A: The structure is compact, occupying an area of 55m × 7.5m, and is suitable for high-density layout in various production workshops.
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Q5: Can it flexibly adapt to different product models?A: Yes. The production line adopts a highly modular design, enabling quick model changes to meet the flexible production demands of multiple varieties and small batches.
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Q6: What makes this production line suitable for large-scale manufacturing?A: The production line features high stability with low vibration, stable precision, and a low failure rate. It supports continuous uninterrupted operation, precisely controllable production parameters, and a multi-node online detection system — all of which ensure consistent, high-quality output at scale.
Company Advantage
With seven core production systems (seven product development departments), including small DC motor production lines, hub motor production lines, new energy main drive motor production lines, lithium battery and semiconductor-related equipment manufacturing, and other types of assembly lines, as well as nearly a hundred mature equipment models, its overall strength remains the top in China.
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