High-Efficiency Linear Bar Stator Production Line by Leading China Suppliers | Advanced Factory Automation Solutions
Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
- Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire). Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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QWhat is the cycle time (CT) of this DC motor stator production line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-throughput continuous manufacturing with a single production run output rate of 99.7% qualification.
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QHow many operators are required to run this automated production line?The line is designed for fully unmanned operation — 0 personnel are required for the core automated processes. The intelligent control system handles loading, processing, inspection, and unloading autonomously.
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QWhat is the floor space requirement for this production line?The complete production line occupies a footprint of 25.1m × 4.4m. The compact modular structure is designed to minimize factory floor usage while maintaining full functional capability.
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QWhat types of welding processes does the equipment support?The equipment supports both resistance welding (for automatic terminal welding) and argon arc welding (for automatic fine core array welding), providing a complete and integrated welding solution within the production line.
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QHow does the production line ensure product quality and a low NG rate?The line integrates a multi-node high-precision online detection system including CCD visual inspection and automatic inner hole correction. Real-time monitoring identifies anomalies immediately and triggers automatic correction, achieving a qualification rate of 99.7%.
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QCan the production line be adapted for different product models or small-batch production?Yes. The highly modular design allows rapid disassembly, reassembly, and reconfiguration of functional modules without major machine overhaul. This enables fast model changeovers, making the line well-suited for multi-variety and small-batch production requirements.