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High-Efficiency Linear Bar Stator Production Line from China Manufacturers and Suppliers - Advanced Automation Factory
Features
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact & Reasonable Structure
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, fully meeting the production demands of large quantities and large-scale operations.
High Degree of Modularization
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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QWhat type of motor does this production line support?This production line is specifically designed for DC motors. The entire process — from stator core loading to final laser marking — is optimized for DC motor manufacturing with a cycle time of 6S/PCS.
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QHow many operators are required to run the production line?The production line requires zero (0) operators during full automated operation. The highly intelligent control system handles all core processes autonomously, significantly reducing labor costs and human error.
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QWhat is the qualification rate and overall equipment utilization?The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, thanks to its multi-node high-precision online detection system that monitors quality throughout every stage of production.
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QWhat is the floor space requirement for this production line?The production line occupies a floor space of 25.1m × 4.4m. Despite its comprehensive functionality, the equipment is designed with a compact and rational structure to minimize factory footprint and suit various workshop layouts.
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QHow quickly can the production line switch between different product models?Thanks to its highly modular design, model changeovers can be completed rapidly by simply disassembling and reassembling the relevant functional modules — without requiring large-scale machine renovations. This minimizes downtime and supports flexible, multi-variety production.
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QDoes the production line support integration with intelligent warehousing systems?Yes. The production line supports integration with intelligent warehousing systems, enabling fully unmanned production and processing workflows. Real-time monitoring of on-site production conditions and equipment status facilitates efficient overall production planning.