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High-Efficiency Linear Bar Stator Production Line from China Suppliers | Advanced Manufacturing Factory
Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
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Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. - Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Compact and Reasonable Structure, Small Floor Area
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
High Stability for Large-Scale Production
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
High Degree of Modularization, Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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What type of motor does this production line support?This production line is specifically designed for DC motors. It covers the full manufacturing process from stator core loading with linear bars through to final laser marking and adhesive paper wrapping, achieving complete automated production of finished DC motors.
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What is the cycle time (CT) and personnel requirement for this line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS) with zero personnel required during operation. The line is designed for fully unmanned, intelligent production, significantly reducing labor costs while maximizing output efficiency.
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How does the equipment ensure high product quality and a low defect rate?The production line is equipped with a multi-node high-precision online detection system that monitors key process parameters and product quality in real time throughout the entire process. Upon detecting any abnormality, the system automatically issues a warning and triggers a correction mechanism, achieving a qualification rate of 99.7%.
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What is the footprint of the complete production line?The complete production line occupies a floor space of 25.1m × 4.4m. Despite integrating 20 sets of equipment covering the full production process, the overall structure is designed to be compact and space-efficient, making it suitable for various production workshop layouts, including high-density environments.
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How quickly can the production line switch between different product models?Thanks to the highly modular design of the equipment, model changeovers are achieved by quickly disassembling, assembling, and debugging only the relevant functional modules — without requiring large-scale modifications to the entire machine. This minimizes downtime and supports flexible production for multiple product varieties and small batch requirements.
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Can this production line be integrated with an intelligent warehousing system?Yes. The production line supports integration with intelligent warehousing systems to enable fully unmanned and intelligent production and logistics operations. It also provides real-time visibility into on-site production conditions and equipment status, facilitating overall production planning and management.