High-Efficiency Linear Bar Stator Production Line - Leading China Suppliers & Factory Solutions
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars – automatic terminal insertion (including terminal 1 and terminal 2) – automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) – automatic terminal welding (resistance welding) – automatic pre-core array, automatic fine core array + welding (argon arc welding) – automatic inner hole (inner circle) correction and shaping as well as CCD detection – automatic.
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Performance detection (judging OK/NG) – automatic laser marking – manual pressing of brackets – automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. Core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation and lowering errors.
Compact & Reasonable Structure
Under the premise of ensuring full function realization, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. It is suitable for various production workshops, especially high-density production line layout scenarios.
High Stability for Large-Scale Production
Core components are made of high-specification, high-quality accessories. The entire machine undergoes multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, ensuring efficient and stable output of the production line.
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without large-scale renovations. This significantly reduces downtime and meets rapid production change requirements for multiple varieties and small batches.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which monitors and accurately identifies key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source.
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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What is the cycle time (CT) of this DC motor production line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-throughput output suitable for large-scale manufacturing demands. The overall line consists of 20 sets of equipment operating in coordination.
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How many operators are required to run the production line?Thanks to its high degree of automation and intelligent control system, the production line requires zero operators (0 person) during normal operation, significantly reducing labor costs and minimizing human error throughout the manufacturing process.
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What is the qualification rate and how is product quality ensured?The production line achieves a qualification rate of 99.7%. Quality is maintained through a multi-node high-precision online detection system that monitors key process parameters in real time. Upon detecting any abnormality, the system automatically issues a warning and triggers a correction mechanism to prevent defective products.
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What is the floor space requirement for this production line?The entire production line occupies a floor space of 25.1m × 4.4m. The compact and reasonable structural design ensures all functions are fully realized while minimizing the footprint, making it suitable for various production workshop layouts including high-density scenarios.
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Can the production line accommodate different product models quickly?Yes. The equipment adopts a highly modular design, allowing only the corresponding functional modules to be quickly disassembled, assembled and debugged when switching product models. This significantly reduces changeover downtime and supports flexible production for multiple varieties and small batch requirements.
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What key processes does the automated production line cover?The production line covers the full manufacturing process including: automatic stator core loading with linear bars, automatic terminal insertion, automatic winding (wire cutting, threading, hook pressing), automatic terminal welding (resistance welding), core array and argon arc welding, inner hole correction and CCD detection, performance detection (OK/NG judgment), laser marking, bracket pressing, and adhesive paper wrapping.