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High-Efficiency Straight Bar Stator Production Line from China Suppliers | Advanced Factory Automation Equipment
Features
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
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Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. - Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
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High Degree of AutomationThe equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
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Compact & Reasonable Structure, Small Floor AreaUnder the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
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High Stability for Large-Scale ProductionThe core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time, fully meeting the production demands of large quantities and large-scale operations.
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High Modularization & Fast Model Change SpeedThe equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
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Low NG RateThe entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
What is the cycle time (CT) of this DC motor production line?
The production line achieves a cycle time of 6 seconds per piece (6S/PCS), enabling high-speed, continuous output suitable for large-scale manufacturing demands.
How many personnel are required to operate this automated production line?
The line is designed for fully unmanned automated operation, requiring 0 dedicated operators during normal production. The intelligent control system handles all core processes automatically.
What is the qualification rate and overall equipment utilization of the production line?
The production line achieves a qualification rate of 99.7% and an overall equipment utilization rate of 85%, ensuring consistently high product quality and efficient use of production capacity.
What is the total floor space required for this production line?
The complete production line occupies a floor space of 25.1m × 4.4m. Its compact and optimized layout makes it suitable for a wide range of factory and workshop environments.
Does the production line support quick model changeover for different product variants?
Yes. The equipment uses a highly modular design that allows rapid disassembly, reassembly, and debugging of functional modules. This minimizes changeover downtime and supports flexible production across multiple product varieties and small batch sizes.
What quality inspection capabilities are integrated into the production line?
The production line is equipped with a multi-node high-precision online detection system including CCD visual inspection and automatic performance detection (OK/NG judgment). It monitors key process parameters in real time and automatically triggers correction mechanisms upon detecting any abnormality, effectively preventing defective products from entering downstream processes.