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High-Efficiency Straight Bar Stator Production Line from China Suppliers | Advanced Factory Automation
Features
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment Process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
High Degree of Automation
The equipment is equipped with a full-process intelligent automatic control system. Core processes do not require human intervention, achieving integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation and effectively improving production efficiency.
Compact & Reasonable Structure
Under the premise of ensuring full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. Suitable for various production workshops, especially high-density production line layout scenarios.
High Stability for Large-Scale Production
Core components are made of high-specification accessories. The entire machine undergoes multiple rounds of strict durability tests. Features low vibration, stable precision, and a low failure rate — capable of continuous uninterrupted operation for large-scale production demands.
High Modularity & Fast Model Change
The equipment adopts a highly modular design. Only corresponding functional modules need to be quickly disassembled, assembled and debugged — no large-scale renovations required. This significantly reduces downtime for product model changes and enhances flexible production capacity.
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system that monitors key process parameters and product quality in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source.
Key Specifications
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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What type of motor is this production line designed for?
This production line is specifically designed for DC motors. It handles the complete manufacturing process from stator core loading with linear bars through to final laser marking and adhesive paper wrapping, delivering a fully finished DC motor product.
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How many operators are required to run this production line?
The fully automated production line requires zero (0) operators for the automated stations. Only manual pressing of brackets is required at one station. This unmanned intelligent production system drastically reduces labor costs and human error throughout the entire process.
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What is the cycle time (CT) and qualification rate of this line?
The production line achieves a cycle time (CT) of 6 seconds per piece (6S/PCS). The qualification rate reaches 99.7%, supported by a multi-node high-precision online detection system that monitors and corrects quality issues in real time throughout the entire production process.
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What is the floor space requirement for this production line?
The complete production line occupies a floor space of 25.1m × 4.4m. Despite comprising 20 sets of equipment, the compact and rational structural design minimizes the footprint, making it highly suitable for high-density factory layouts and space-constrained production environments.
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How quickly can the production line switch between different product models?
Thanks to the highly modular design of the equipment, model changeovers are achieved by quickly disassembling, assembling and debugging only the relevant functional modules — no large-scale machine renovations are needed. This significantly reduces changeover downtime and supports flexible production for multiple varieties and small batch requirements.
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Does the production line support integration with intelligent warehousing systems?
Yes. The production line supports integration with intelligent warehousing systems to achieve efficient, unmanned end-to-end operation. It also provides real-time visibility into on-site production conditions and equipment operation status, enabling comprehensive production planning and scheduling across the entire factory.