High-Efficiency Straight Bar Stator Production Line from China Suppliers and Factory with Advanced Automation
- Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
- Equipment process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping, wire cutting, winding, threading, hook, hook pressing, etc.) — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
- Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire). Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
- Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate, fully meeting the production demands of large quantities and large-scale operations.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations. This significantly reduces downtime for product model changes, enhances flexible production capacity, and meets the rapid production change requirements of multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source.
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of motor does this production line support?This production line is specifically designed for DC motors. It covers the full manufacturing process from stator core loading to finished motor output, supporting efficient and automated large-scale DC motor production.
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Q What is the cycle time (CT) and staffing requirement for this line?The production line achieves a cycle time of 6 seconds per piece (6S/PCS) with zero personnel required during automated operation. The full line consists of 20 sets of equipment, enabling highly efficient and unmanned production.
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Q How does the equipment ensure a high qualification rate?The line is equipped with a multi-node high-precision online detection system that monitors key process parameters and product quality in real time throughout the entire production process. The system achieves a qualification rate of 99.7%, automatically issuing warnings and triggering correction mechanisms upon detecting any abnormality.
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Q How quickly can the production line switch between different product models?Thanks to its highly modular design, model changeovers are fast and simple. Only the relevant functional modules need to be disassembled, replaced, and debugged — no large-scale machine overhaul is required. This minimizes downtime and supports flexible production of multiple varieties and small batches.
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Q What is the floor space requirement for this production line?The complete production line occupies a floor area of 25.1m × 4.4m. Despite its comprehensive functionality, the equipment has been engineered with a compact footprint, making it well-suited for high-density factory layouts and space-constrained production environments.
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Q What is the overall equipment utilization rate, and is it suitable for continuous production?The production line maintains an equipment utilization rate of 85%. Its core components are manufactured to high specifications and have undergone rigorous durability testing, enabling long-term continuous and uninterrupted operation with low vibration, stable precision, and a low failure rate — making it fully capable of supporting large-scale, continuous manufacturing demands.