High-Efficiency Table Saw Motor Stator Production Line by Leading China Suppliers and Factory
Equipment Process: Automatic loading machine stator → Paper insertion → Winding → End plate pressing → Winding
Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a significant amount of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Compact and reasonable structure, small footprint, high production efficiency, low staffing, stable quality.
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Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
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Grasp on-site production situations and equipment operation status in real time, facilitating overall production planning. Connects with upper MES system to reduce human factors.
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Improves production efficiency while ensuring product quality. Real-time monitoring of on-site conditions facilitates comprehensive planning.
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When equipment malfunctions occur, they can be found in time, and fault handling is recorded to form a knowledge base.
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Supports small batch, multiple varieties with efficient and streamlined type-change operations.
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When a product has a quality problem, full traceability back to the root cause of the problem is supported.
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Fast CT, high production efficiency with real-time scene monitoring to keep full control of the production floor.
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S / PCS |
| Equipment Numbers | 4 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 8.4m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of stator is this production line designed for?This production line is specifically designed for series-excited type stators with insulators. It supports fully automatic unmanned production from loading through paper insertion, winding, end plate pressing, and final winding stages.
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Q How many operators are required to run this production line?Only 1 person is required to oversee the entire production line. The highly automated design significantly reduces labor requirements compared to traditional manufacturing setups, making it a cost-effective and efficient solution.
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Q What is the production cycle time (CT) and qualification rate?The cycle time is 18 seconds per piece (18S/PCS). The qualification rate reaches up to 99.7%, ensuring consistently high product quality throughout the production process.
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Q What is the floor space requirement for this equipment?The complete production line consisting of 4 sets of equipment requires a floor space of 8.4m × 2.5m. Its compact and reasonable structure is designed to minimize footprint while maximizing production efficiency.
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Q Can this production line be integrated with an MES system?Yes. The production line supports connection with upper-level MES (Manufacturing Execution Systems), enabling real-time monitoring of on-site production conditions and equipment status, reducing human factors, and facilitating comprehensive production planning and scheduling.
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Q Does the system support quality traceability and fault management?Yes. The intelligent system supports full quality traceability, allowing root cause analysis when product quality issues arise. Equipment faults are detected in a timely manner and fault-handling records are accumulated to form a knowledge base for continuous improvement.