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High-Efficiency Vacuum Cleaner Motor Stator Production Line | China Suppliers & Factory Automation Solutions
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High-Efficiency Vacuum Cleaner Motor Stator Production Line | China Suppliers & Factory Automation Solutions

Introducing our advanced series-excited motor stator production line, crafted by leading China suppliers and available directly from our state-of-the-art factory. This highly automated system streamlines the entire manufacturing process, incorporating essential steps such as stator core loading, paper insertion, end plate pressing, stator winding, wire hanging, terminal insertion, testing, marking, and material unloading. Designed for high-speed operation and remarkable stability, our production line ensures the efficient and reliable production of finished stators, meeting the demands of modern manufacturing. Choose us for quality and innovation in motor stator production

    Features

    • Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.

    • Equipment process: Paper insertion machine - end plate pressing machine - high-speed stator winding machine - wire hanging machine - terminal insertion machine - testing and marking integrated machine - loading and unloading machine (core loading, finished product collection and boxing).

    Equipment Advantages

    High degree of automation

    The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    Compact and reasonable structure

    Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    High stability for large-scale production

    The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time.

    High modularization & fast changeover

    The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes.

    Low NG rate

    The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning.

    Key Specifications

    Applicable product model Series-Excited Type Stator With Insulator
    CT 10S/PCS
    Equipment Numbers 7sets
    Personnel Allocation 1person
    Floor Space 16m×2.5m
    Utilization 85%
    Qualification Rate 99.7%

    FAQs

    Q1: What product does this line manufacture?
    A: This automated line is designed to produce finished series-excited type stators with an insulator for motors.
    Q2: How efficient is the production line?
    A: The line achieves a high production speed with a cycle time of 10 seconds per stator and requires only 1 operator, ensuring excellent efficiency.
    Q3: What is the equipment's main advantage?
    A: The key advantage is its high degree of automation, where a fully integrated intelligent control system automates the entire process from loading to unloading, minimizing manual intervention and errors.
    Q4: How does it ensure product quality?
    A: It incorporates a multi-node, high-precision online detection system for real-time monitoring and correction throughout the process, ensuring a final product qualification rate of 99.7%.
    Q5: Is the production line flexible for different models?
    A: Yes, thanks to its highly modular design, the line allows for quick model changes by swapping functional modules, supporting flexible production for multiple varieties and small batches with minimal downtime.

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