High-Performance Straight Bar Stator Production Line from China Suppliers - Efficient and Automated Factory Solution
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Personnel Allocation: 1 person, CT: 12s/pcs, finished motor.
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Equipment process: Equipment automatically realizes the loading of the stator core with linear bars — automatic terminal insertion (including terminal 1 and terminal 2) — automatic winding (including clamping) wire cutting, winding, threading, hook, hook pressing, etc. — automatic terminal welding (resistance welding) — automatic pre-core array, automatic fine core array + welding (argon arc welding) — automatic inner hole (inner circle) correction and shaping as well as CCD detection — automatic.
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Performance detection (judging OK/NG) — automatic laser marking — manual pressing of brackets — automatic adhesive paper wrapping and material cutting (wire).Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations. This significantly reduces the downtime for product model changes and enhances the flexible production capacity of the production line.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify key process parameters and product quality in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid defective products from the source.
| Applicable Product Model | DC Motor |
| CT | 6S/PCS |
| Equipment Numbers | 20 Sets |
| Personnel Allocation | 0 Person |
| Floor Space | 25.1m × 4.4m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of motor is this DC motor stator production line designed for?
This production line is specifically designed for DC motors. It covers the full manufacturing process of the stator, from loading the stator core with linear bars through winding, terminal welding, core array, inner hole shaping, performance detection, and laser marking.
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Q What is the cycle time (CT) and staffing requirement for this production line?
The production line achieves a cycle time of 6 seconds per piece (6S/PCS) with zero personnel required during automated operation. The full line consists of 20 equipment sets and maintains a utilization rate of 85%, fully supporting high-volume, continuous production.
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Q How does the equipment ensure a high qualification rate and low NG rate?
The production line is equipped with a multi-node high-precision online detection system and CCD inspection modules that monitor critical process parameters in real time. Upon detecting any abnormality, the system automatically triggers an alarm and correction mechanism, achieving a qualification rate of 99.7% and minimizing defective output at the source.
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Q Can the production line be adapted for different product models or variants?
Yes. The equipment adopts a highly modular design philosophy. Switching between product models only requires quickly disassembling, assembling, and calibrating the relevant functional modules — without the need for large-scale machine overhauls. This significantly reduces changeover downtime and supports flexible, multi-variety production.
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Q What is the floor space requirement for this production line?
The complete production line requires a floor space of 25.1m × 4.4m. Despite its comprehensive functionality, the equipment has been designed with a compact and space-efficient layout, making it suitable for various factory environments and high-density production floor arrangements.
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Q Does the production line support integration with intelligent warehousing and MES systems?
Yes. The production line supports integration with intelligent warehousing systems, enabling unmanned and automated production workflows. It also provides real-time visibility into on-site production conditions and equipment operation status, facilitating comprehensive production planning and efficient overall management.