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High-Quality China Suppliers Factory for Automated Table Saw Motor Stator Production Line
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Features
- Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
- Provide series-excited type stator with insulator fully automatic unmanned production solutions, save a lot of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
- The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Equipment Advantages
1
Compact and reasonable structure, small footprint, high production efficiency, low staffing, stable quality.
2
Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
3
Grasp on-site production situation and equipment operation status in real time, facilitating overall planning and formulation of production plans. Connect with upper MES system to reduce human factors.
4
Improve production efficiency while ensuring product quality. Real-time grasp of on-site production conditions and equipment operation status facilitates overall planning and formulation of production plans.
5
When equipment malfunctions occur, it cannot be found in time, and the handling of the fault cannot be precipitated to form a knowledge base.
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Small batch, multiple varieties — low efficiency and cumbersome when changing type.
7
When a product has a quality problem, it cannot be traced back to the root cause of the problem.
8
Fast CT, high production efficiency, rapid changes in the scene — it's difficult to grasp the scene situation.
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Key Specifications
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S/PCS |
| Equipment Numbers | 4 sets |
| Personnel Allocation | 1 person |
| Floor Space | 8.4m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
Q
What type of stator is this production line designed for?
This production line is specifically designed for series-excited type stators with insulators, providing a fully automatic unmanned production solution from paper insertion and winding to end plate pressing.
Q
What is the cycle time (CT) and how many personnel are required?
The cycle time is 18 seconds per piece (18S/PCS). Only 1 person is required to operate the entire line, significantly reducing labor costs compared to traditional production methods.
Q
What is the qualification rate and equipment utilization of this line?
The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, ensuring consistently high product quality and efficient operation.
Q
How much floor space does the equipment require?
The entire production line occupies a compact floor space of 8.4m × 2.5m, making it suitable for facilities with limited space while still delivering high throughput.
Q
Can this production line connect to an MES system?
Yes, the production line supports connection with upper-level MES systems. This integration enables real-time monitoring of on-site production conditions, reduces human factors, and facilitates overall production planning and scheduling.
Q
Does the line support intelligent defect detection and quality traceability?
Yes. The line features a highly intelligent recognition function that detects missing tooling and prevents defective products from entering the next process. It also supports quality traceability to help identify the root cause of any product quality issues.