High-Speed Automated Window Motor Rotor Production Line from China Suppliers and Factory
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👤 Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
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⚙️ Equipment Process: Rotor loading → Commutator pressing → Winding → Spot welding → Secondary press-fitting and wire package shaping → Precision turning → Balancing → Circular runout testing → Performance testing and marking → Unloading
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
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⚡ 10s/pcs High Production Efficiency
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. All core processing, transmission, and inspection procedures are seamlessly connected, with no waiting time for stagnation, achieving high-speed continuous production while ensuring accuracy and quality consistency.
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💾 Compact & Reasonable Structure
Under the premise of ensuring full function realization, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. It is suitable for various production workshop spatial planning, especially for high-density production line layout scenarios.
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🔓 High Stability for Mass Production
Core components are made of high-specification accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation for a long time.
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🔄 High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled and debugged, without large-scale renovations. This significantly reduces downtime for model changes and enhances flexible production capacity for multiple varieties and small batches.
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🎯 High Processing Accuracy & Low NG Rate
Core components are crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, dimensional tolerances and positional accuracy all meet industry high standards. Combined with the multi-node online detection mechanism, the failure rate and quality defect rate are effectively reduced, achieving a qualification rate of 99.5% and significantly improving quality consistency of finished products.
| Applicable Product Model | Series-Excited Type Rotor |
| CT | 10S/PCS |
| Equipment Numbers | 8 sets |
| Personnel Allocation | 0 person |
| Floor Space | 19.5m × 4.4m |
| Utilization | 90% |
| Qualification Rate | 99.5% |
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Q1: What product does this line manufacture? +This fully automated production line is designed to produce finished series-excited type rotors specifically for window lift motors in automobiles.
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Q2: How efficient is the production? +The line achieves complete unmanned operation (0 personnel) with a high production speed of 10 seconds per rotor and an uptime utilization rate of 90%.
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Q3: What are the key process steps involved? +The line integrates major processes including commutator pressing, winding, spot welding, precision turning, balancing, and comprehensive performance testing, ensuring a complete and seamless production cycle.
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Q4: What are the main advantages for large-scale production? +The key advantages are its industry-leading high production efficiency (CT 10s/pcs), compact footprint (19.5m×4.4m), high stability for mass production, and high modularity for quick model changes to accommodate multiple product varieties.
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Q5: How does the line ensure product quality? +Quality is assured through high-precision components, standardized operations, and a multi-node online detection system, resulting in a final product qualification rate of 99.5%.
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Q6: What is the floor space required for this production line? +The entire production line requires a floor space of 19.5m × 4.4m, making it a compact solution suitable for various factory layouts, including high-density production environments.