High-Speed Automatic Window Motor Rotor Production Line - Top China Suppliers & Factory Solutions
- Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
- Equipment process: Rotor loading → Commutator pressing → Winding → Spot welding → Secondary press-fitting and wire package shaping → Precision turning → Balancing → Circular runout testing → Performance testing and marking → Unloading. Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. Core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy, achieving high-speed continuous production while ensuring processing accuracy and quality consistency.
Under the premise of ensuring full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving factory floor space. It is suitable for various production workshop spatial planning, especially for high-density production line layout scenarios.
Core components are made of high-specification accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation it features low vibration, stable precision, and a low failure rate, maintaining continuous uninterrupted operation for a long time with precisely controllable production parameters.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without large-scale renovations to the entire machine. This significantly reduces downtime for product model changes and enhances flexible production capacity.
Core components are crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, dimensional tolerances and positional accuracy all meet industry high standards. Combined with standardized operation processes and multi-node online detection mechanisms, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate and significantly improving the qualification rate and quality consistency of finished products.
| Applicable Product Model | Series-Excited Type Rotor |
| CT | 10S/PCS |
| Equipment Numbers | 8 sets |
| Personnel Allocation | 0 person |
| Floor Space | 19.5m × 4.4m |
| Utilization | 90% |
| Qualification Rate | 99.5% |
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This fully automated production line is designed to produce finished series-excited type rotors specifically for window lift motors in automobiles.
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The line achieves complete unmanned operation (0 personnel) with a high production speed of 10 seconds per rotor and an uptime utilization rate of 90%.
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The line integrates major processes including commutator pressing, winding, spot welding, precision turning, balancing, and comprehensive performance testing, ensuring a complete production cycle.
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The key advantages are its industry-leading high production efficiency, compact footprint (19.5m × 4.4m), high stability for mass production, and high modularity for quick model changes.
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Quality is assured through high-precision components, standardized operations, and a multi-node online detection system, resulting in a final product qualification rate of 99.5%.
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The entire production line requires a floor space of 19.5m × 4.4m. Despite accommodating 8 sets of equipment and a full end-to-end production process, the compact and rational structural design minimizes the factory footprint, making it suitable for various workshop layouts.