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High-Speed Automation Push Rod Motor Rotor Production Line from China Suppliers and Factory
Features
Fully Automated · 0 Personnel · CT 10s/pcs
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Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
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Equipment process: loading and unloading machine → pressure commutator machine → high-speed double flying fork winding machine → single-head spot welding machine → online air cooling → double-station precision turning → weight removal and dynamic balancing → comprehensive testing → integrated machine for inserting magnetic rings, dispensing and pressing retaining rings → shaft tail polishing.
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Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
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Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
01
10s/pcs High Production Efficiency
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production.
02
Intelligent Production & MES System
The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.
03
High Stability for Large-Scale Production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations.
04
High Modularization & Fast Model Change
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
05
Low NG Rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source, achieving precise control over the defect rate of the entire production line.
Key Specifications
| Applicable Product Model | Push Rod Rotor |
| CT | 10S / PCS |
| Equipment Numbers | 9 sets |
| Personnel Allocation | 0 person |
| Floor Space | 20.2m × 3m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
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What is the cycle time (CT) of this push rod rotor production line?The production line achieves an industry-leading cycle time of 10 seconds per piece (CT: 10s/pcs). Every processing step — from core machining and transmission to inspection — is seamlessly connected with no idle waiting, enabling high-speed continuous output while maintaining consistent product quality.
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How many personnel are required to operate the production line?The production line is fully automated and requires 0 personnel for daily operation. It supports an intelligent warehousing system and unmanned production, significantly reducing labor costs while improving efficiency and consistency.
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What is the qualification rate of finished products on this line?The production line achieves a qualification rate of 99.7%. This is supported by a multi-node high-precision online detection system that monitors key process parameters in real time. Any abnormality automatically triggers a warning and correction mechanism to prevent defective products from being produced.
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Does the production line support model changes for different product variants?Yes. The equipment adopts a highly modular design, allowing model changes by quickly disassembling and reassembling the relevant functional modules — without requiring large-scale machine overhauls. This greatly reduces changeover downtime and supports flexible production for multiple varieties and small batches.
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What intelligent management systems are integrated into the production line?The production line is integrated with a professional MES (Manufacturing Execution System). This allows production managers to monitor line dynamics in real time through terminals, quickly respond to issues, perform intelligent scheduling, and make efficient decisions — enhancing overall production management and controllability.
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What is the floor space requirement and overall equipment configuration?The production line occupies a floor space of 20.2m × 3m and consists of 9 sets of equipment. The process flow includes: loading and unloading machine, pressure commutator machine, high-speed double flying fork winding machine, single-head spot welding machine, online air cooling, double-station precision turning, weight removal and dynamic balancing, comprehensive testing, and an integrated machine for inserting magnetic rings, dispensing and pressing retaining rings, followed by shaft tail polishing.