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High-Speed China Motor Stator Production Line from Reliable Suppliers | Automated Factory Solutions
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High-Speed China Motor Stator Production Line from Reliable Suppliers | Automated Factory Solutions

This high-performance series-excited motor stator production line, manufactured by leading China suppliers, boasts an impressive level of automation. The production process includes essential stages such as stator core loading, paper insertion, end plate pressing, stator winding, wire hanging, terminal insertion, testing and marking, as well as material unloading, allowing for the direct production of finished stators. Operating at high speeds with exceptional stability, this factory-grade equipment ensures efficiency and reliability for your manufacturing needs

    Features
    • Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.

    • Provide series-excited type stator with insulator fully automatic unmanned production solutions, save a lot of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.

    • The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.

    Equipment Advantages
    • 1

      It has the characteristics of compact and reasonable structure, small footprint, high production efficiency, low staffing, stable quality and so on.

    • 2

      Intelligent and unmanned production and processing. It supports intelligent storage system to achieve efficient operation.

    • 3

      Grasp the on-site production situation and equipment operation status in real time, so as to facilitate the overall planning and formulation of production plans. Connect with the upper MES system to reduce the human factor. Improve.

    • 4

      Production efficiency while ensuring product quality. Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    • 5

      When equipment malfunctions occur, it cannot be found in time, and the handling of the fault cannot be precipitated to form a knowledge base.

    • 6

      Small batch, multiple varieties. Low efficiency and cumbersome when changing type.

    • 7

      When a product has a quality problem, it cannot be traced back to the root cause of the problem.

    • 8

      Fast CT, high production efficiency, rapid changes in the scene. It's difficult to grasp the scene situation.

    📋 Key Specifications
    18s
    Cycle Time / PCS
    1
    Person Required
    99.7%
    Qualification Rate
    85%
    Utilization Rate
    Applicable Product Model Series-excited type stator with insulator
    CT 18S/PCS
    Equipment Numbers 4 sets
    Personnel Allocation 1 person
    Floor Space 8.4m × 2.5m
    Utilization 85%
    Qualification Rate 99.7%
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    ? Frequently Asked Questions
    What type of stator is this production line designed for? +
    This production line is specifically designed for series-excited type stators with insulators. It provides a fully automatic unmanned production solution, covering the complete process from automatic loading, paper insertion, winding, to end plate pressing.
    How many operators are required to run this production line? +
    Only 1 person is required to operate the entire production line. The highly automated design significantly reduces labor costs while maintaining consistent product quality and a cycle time (CT) of just 18 seconds per piece.
    What is the qualification rate and utilization rate of this equipment? +
    The equipment achieves a qualification rate of 99.7% and a utilization rate of 85%. The intelligent recognition function ensures no tooling is missed and prevents defective products from entering the next process.
    Can this production line connect with MES systems? +
    Yes. The equipment supports connection with upper-level MES systems, enabling real-time monitoring of on-site production conditions and equipment operation status. This facilitates overall production planning and helps reduce human error factors throughout the manufacturing process.
    What is the floor space requirement for this production line? +
    The production line requires a floor space of 8.4m × 2.5m, consisting of 4 sets of equipment. Its compact and reasonable structure ensures a small footprint while delivering high production efficiency.
    Does the system support intelligent storage and small-batch production? +
    Yes. The system supports intelligent storage systems for efficient operation. However, for small batch and multi-variety production, efficiency may be lower and type changeover can be more cumbersome. The equipment is optimized for high-volume, consistent production of series-excited type stators.