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High-Speed China Motor Stator Production Line - Reliable Suppliers and Factory Automation Solutions
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Features
- ✓ Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
- ✓ Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a significant amount of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
- ✓ The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Equipment Advantages
1
Compact and reasonable structure, small footprint, high production efficiency, low staffing, and stable quality.
2
Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
3
Real-time grasp of on-site production situation and equipment operation status to facilitate overall planning and production plan formulation. Connects with upper MES system to reduce human factors.
4
Improves production efficiency while ensuring product quality. Real-time monitoring of on-site production conditions facilitates planning.
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When equipment malfunctions occur, they can be identified in time, and fault handling is recorded to form a knowledge base.
6
Supports small batch, multiple varieties with efficient and streamlined type-changing processes.
7
When a product has a quality problem, the system enables full traceability back to the root cause of the issue.
8
Fast CT and high production efficiency. Real-time scene monitoring makes it easy to grasp on-site production status.
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Key Specifications
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S / PCS |
| Equipment Numbers | 4 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 8.4m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Frequently Asked Questions
Q
What type of stator is this production line designed for?
This production line is specifically designed for series-excited type stators with insulators, providing a fully automatic unmanned production solution from loading through winding and end plate pressing.
Q
What is the cycle time (CT) and how many personnel are required to operate the line?
The cycle time is 18 seconds per piece (18S/PCS). Only 1 person is required to oversee the entire production line, significantly reducing labor costs compared to traditional setups.
Q
What is the qualification rate and equipment utilization of this production line?
The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, ensuring consistently high-quality output with minimal downtime.
Q
How does the intelligent recognition function help prevent defective products?
The line features a highly intelligent recognition system that automatically detects missing tooling and identifies non-conforming parts, preventing any defective products from advancing to the next production process.
Q
Can this production line integrate with an MES system?
Yes, the production line supports connectivity with upper-level MES (Manufacturing Execution System) systems, enabling real-time monitoring of production status, reducing human error, and facilitating overall production planning and management.
Q
What is the footprint of the complete production line setup?
The complete production line consists of 4 equipment sets with a total floor space of 8.4m × 2.5m, making it a compact and space-efficient solution suitable for modern manufacturing facilities.